Mitsubishi Diesel Forklift FD80 (F32B-00011-09999) FD90 (F32B-50001-59999) Workshop Service Repair Manual

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Tipo: Forklift

Proveedor:

SKU: 153799

Etiquetas: 'serial_range': 'F32B-00011-09999'} 'serial_range': 'F32B-50001-59999'} FD Series Forklift Forklifts Material Handling Mitsubishi {'model_name': 'FD80' {'model_name': 'FD90'

Variantes de producto

Descripción

This workshop service repair manual covers the Mitsubishi FD80 and FD90 Diesel Forklift Trucks, designed for heavy-duty industrial material handling. These robust machines are known for their reliable diesel engines, efficient hydraulic systems, and durable construction, making them suitable for demanding warehouse and logistics environments. The manual addresses specific chassis codes F32B-00011-09999 for the FD80 and F32B-50001-59999 for the FD90, providing essential factory-level information for operation and maintenance. This comprehensive 781-page English language manual, delivered as a ZIP file containing organized PDFs, is intended to assist owners, mechanics, and technicians in maintaining and repairing these forklifts. It details procedures for engine service, including the 6D16 Diesel Engine, as well as power shift transmissions, hydraulic systems, braking, steering, and drivetrain components. Coverage includes routine maintenance, component removal and installation, adjustments, testing, and in-depth troubleshooting with detailed schematics and technical specifications to ensure optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

FD80 / FD90 Diesel Forklift Truck

Codes

Chassis Codes:

F32B-00011-09999 (FD80), F32B-50001-59999 (FD90)

👋 Introduction

Market Position

Market Segment:

Heavy-duty industrial material handling equipment.

Forklift Application:

Designed for heavy-duty industrial applications, warehouses, and logistics operations requiring robust and reliable material handling.

Competitive Analysis

Key Competitors:

Komatsu, Toyota Material Handling, Caterpillar, Hyster-Yale.

Key Features

Manual Value Proposition:

Provides essential, original factory information for accurate operation, maintenance, and repair of specific Mitsubishi FD80 and FD90 forklift models, crucial for minimizing downtime and ensuring safety.

Vehicle Strength:

Known for robust construction, reliable diesel engines, and efficient hydraulic systems, making them suitable for demanding industrial environments.

Manual Content Highlight:

Contains high-quality images, circuit diagrams, and comprehensive instructions essential for effective forklift management.

📋 Manual Details

Coverage Areas

Covered Models:

Mitsubishi Diesel Forklift Truck FD80 (F32B-00011-09999), Mitsubishi Diesel Forklift Truck FD90 (F32B-50001-59999)

Supplemental Manuals:

Includes a 'Low Noise Options Supplement Service manual' (26 Pages).

Page Count

Total Pages:

Chassis Mast Pages:

Engine Pages:

Low Noise Supplement Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

ZIP (Contained Set of PDFs)

Zip Contents:

Organized into distinct PDF manuals for chassis/mast, low noise options, and engine.

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, 2-Speed Powershift Transmission, 3-Speed Powershift Transmission, Torque Converter, Power Flow, Control Valves, Hydraulic Controls, Speed Selector Systems, Control Systems

Chassis And Drivetrain:

Chassis, Cooling System, Electrical System, Front Axle, Reduction Differential, Rear Axle, Power Cylinder, Minimum Turning Radius

Braking And Steering:

Brake System, Wheel Brakes, Brake Control Valves, Air Master, Air Governor, Air Dryer, Parking Brake, Steering System, Steering Control Valves, Tilt Steering Assembly

Hydraulics And Attachments:

Hydraulic System, Hydraulic Tank, Gear Pump, Priority Valve, Control Valves, Flow Regulator Valves, Down Safety Valves, Lift Cylinders, Tilt Cylinders, Masts (Dual-Stage, Triple-Stage), Forks

Engine Specific:

6D16 Diesel Engine (General, Lubrication, Fuel & Engine Control, Cooling, Intake & Exhaust, Electrical System, Special Equipment)

Electrical System:

Console box, major components, lamp bulb specifications, batteries, electrical system schematic.

Service Data Coverage:

Maintenance chart, tightening torques, periodic replacement parts, lubrication instructions, component weights, special tools.

Mast Types:

Dual-stage panoramic mast (Simplex), Triple-stage full free panoramic mast (Triplex).

Procedures Included

Maintenance And Inspection:

Routine Maintenance, Periodic Inspections, Lubrication Instructions, Maintenance Chart, Periodic Replacement Parts

Removal And Installation:

Component Removal and Installation (e.g., Engine, Transmission, Hydraulic Components, Mast Components)

Adjustments And Testing:

Fan Belt Adjustment, Brake System Testing and Adjusting, Tightening Torque Specifications for Bolts and Nuts

Troubleshooting And Diagnostics:

Implicitly covered through detailed system descriptions and component explanations, along with schematics for electrical and hydraulic systems.

Engine Specific Procedures:

Engine component removal/installation, lubrication, fuel system service, cooling system service, intake/exhaust system service, engine electrical system service, special equipment.

Steering System Procedures:

Steering control valve, tilt steering assembly removal, installation, and service.

Brake System Procedures:

Wheel brake system service, brake control valve, air governor, air dryer maintenance, parking brake adjustments and testing.

Front Rear Axle Procedures:

Front axle and reduction differential service, rear axle service, power cylinder replacement, turning radius specifications.

Technical Depth

Depth:

Comprehensive factory-level repair and service procedures, suitable for professional technicians. Includes detailed schematics, technical data, and specifications for in-depth diagnostics and repairs.

Engine Diagnostics:

Detailed diagnostics and repair procedures for the 6D16 diesel engine, covering all major sub-systems.

Transmission Diagnostics:

In-depth coverage of powershift transmission operation, control systems, and hydraulic circuits for troubleshooting and repair.

Hydraulic Diagnostics:

Detailed breakdown of hydraulic system components, schematics, and repair procedures for lift, tilt, and auxiliary functions.

Electrical System Schematics:

Detailed electrical system schematics are provided for troubleshooting and repair.

Powertrain Diagnostics:

Comprehensive coverage of engine and transmission unit removal/installation and diagnostics.

📊 Manual Specifications

File Format

PDF Quality:

High-quality, original factory PDFs with clear images and diagrams.

Printability:

Printable without restrictions.

Searchability:

Searchable text.

Navigation:

Bookmarks included for easy navigation.

Binding Type

Binding:

N/A (Digital Format - ZIP containing PDFs)

Paper Type

Paper Type:

N/A (Digital Format - PDFs)

⚙️ Engine Specifications

Primary Engine

Engine Model:

6D16 Diesel Engine (as specified in one of the included manuals)

Engine Manufacturer:

Mitsubishi

Performance

Engine Type:

Diesel, naturally aspirated or turbocharged (specific variant not detailed in product info but typical for this class).

Engine Cooling:

Cooling system removal and installation, fan belt adjustment procedures detailed.

Fuel System

Fuel Delivery:

Direct injection (typical for Mitsubishi 6D series).

🔧 Transmission

Standard

Transmission Type:

Powershift (2-speed and 3-speed variants available as specified).

Optional

Transmission Options:

Manual transmission variants are not indicated for these models.

Features

Transmission Controls:

Hydraulic controls, speed selector systems.

Transmission Components:

Torque converter, transmission main unit, power flow analysis, control valve details, main regulator valve, hydraulic controls.

📐 Dimensions

Exterior

Dimensions Details:

Specific dimensions (length, width, height, mast height) are detailed within the Chassis and Mast Service Manual, including model views.

Technical Data Section:

General technical data and dimensions are available in the Chassis and Mast Service manual.

Weights

Weight Information:

Weight of major components and overall operating weight specified in the Service Data section of the Chassis and Mast manual.

🛡️ Safety Features

Ratings

Safety Features General:

Designed for industrial safety with emphasis on stability, braking, and operator visibility. Specific safety ratings not provided in product information.

Active Features

Active Safety Systems:

Brake system, steering system, hydraulic system safety features (e.g., down safety valve).

Passive Features

Passive Safety Features:

Operator overhead guard, mast design contributing to stability.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (Industrial Forklift - focused on operational systems).

Driver Assistance

Driver Assistance Features:

N/A (Industrial Forklift - focus is on core operational controls).

Connectivity

Connectivity Features:

N/A (Industrial Forklift).

🔧 Maintenance

Service Intervals

Routine Maintenance Schedule:

Detailed in the 'Maintenance Chart' and 'Periodic Replacement Parts' sections of the Chassis and Mast Service Manual.

Fluid Specifications

Lubricant Recommendations:

Provided in the 'Lubrication Instructions' section of the Chassis and Mast Service Manual and the 'Lubrication' section of the 6D16 Engine Manual.

Fluid Capacities And Types:

Details for hydraulic fluid, engine oil, transmission fluid, and coolant capacities and specifications are found in the relevant sections.

Known Issues

Common Wear Items:

Typical wear items for forklifts include hydraulic hoses, seals, lift chains, mast rollers, brake components, and engine service parts. The manual would guide in their inspection and replacement.

Troubleshooting Guides:

While not explicitly listed as 'common issues', the detailed system schematics and repair procedures provide the foundation for diagnosing and resolving issues.

📚 Vehicle History

Brand Heritage

Mitsubishi Heavy Industries:

Mitsubishi Heavy Industries (MHI) has a long history in industrial machinery manufacturing, including material handling equipment.

Model Evolution

Forklift Development:

The FD series represents Mitsubishi's line of reliable diesel-powered forklift trucks, evolved for performance and durability in industrial applications. Specific production years are not detailed in the product description but are tied to the serial number ranges.