Application:
Industrial material handling, warehousing, loading docks, manufacturing facilities
Competitors:
Toyota, Hyster, Yale, Caterpillar, Crown, Komatsu (Forklift Manufacturers)
Reliability:
Known for robust construction and operational longevity in demanding environments
Performance:
Designed for efficient material handling with varying lift capacities and mast heights
Operator Comfort:
Ergonomic design considerations for operator efficiency and reduced fatigue
Systems Covered:
Engine, Powertrain, Hydraulics, Chassis, Electrical, Operator Controls, Safety Systems, Maintenance, Troubleshooting, Repair
Estimated Pages:
Extensive (Specific count not provided in product info, but implied to be comprehensive)
Type:
Service & Repair Manual
Language:
English (Assumed, standard for major manufacturers)
Engine System:
Engine overhaul, component diagnostics, fuel system, ignition system, cooling system, lubrication system, emission control
Powertrain System:
Transmission repair (torque converter, gearbox), drive axle, differential, braking system, steering system
Hydraulic System:
Hydraulic pump, control valve, lift cylinder, tilt cylinder, power steering, hydraulic circuit diagrams, troubleshooting
Chassis System:
Frame, mast assembly, forks, overhead guard, counterweight, tire maintenance, lubrication points
Electrical System:
Wiring diagrams, battery system, starting system, charging system, lighting, instrumentation, sensors, component testing
Routine Maintenance:
Lubrication schedules, fluid checks and changes, filter replacements, battery maintenance, general inspection points
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and overhaul of all major systems
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for common issues and system failures
Diagnostic Level:
Advanced diagnostics, including electrical testing, hydraulic pressure testing, and mechanical component analysis
Rebuild Instructions:
Complete rebuild procedures for engines, transmissions, hydraulic pumps, and cylinders
Specification Data:
Torque specifications, clearances, tolerances, fluid capacities, and electrical resistance values
Engine Type:
Internal Combustion (Typically LPG/Gasoline, Diesel options may exist depending on specific FG10 variant)
Horsepower:
Specific HP not provided, but typically in the 40-60 HP range for this class
Torque:
Specific Torque not provided, but adequate for lifting and maneuvering loads
Fuel Type:
Liquid Propane Gas (LPG), Gasoline, Diesel (Variant Dependent)
Fuel Delivery:
Carbureted or Fuel Injection (Variant Dependent)
Lift Capacity:
Model designation FG10 typically refers to a 10,000 lb (4535 kg) lift capacity at load center. Actual capacity varies with mast height and attachments.
Mast Height:
Various mast configurations available (e.g., Duplex, Triplex) with different extended and retracted heights.
Fork Length:
Standard fork lengths typically range from 42 to 48 inches (1067-1219 mm).
Operating Weight:
Approximate operating weight in the range of 10,000 - 12,000 lbs (4535 - 5443 kg) depending on configuration.
Wheelbase:
Specific wheelbase not provided, but typical for a 3-wheel or 4-wheel forklift configuration.
Operator Presence System:
Likely includes an operator presence system to prevent movement when the operator is not seated.
Braking System:
Hydraulic disc brakes or drum brakes (Variant dependent) for reliable stopping power.
Lights:
Headlights, taillights, brake lights, and warning lights (strobe/beacon) for visibility.
Overhead Guard:
Standard overhead guard for operator protection from falling loads.
Seatbelt:
Operator seatbelt for safety.
Operator Interface:
Basic instrumentation including hour meter, fuel gauge, temperature gauge, and warning lights.
Operational Aids:
Electronic systems for transmission control and potentially load sensing features on newer models.
Diagnostic Ports:
Onboard diagnostics port for engine and transmission (if equipped with electronic controls).
Oil Change Interval:
Typically every 250-500 operating hours for engine oil and filter, depending on operating conditions and oil type.
Hydraulic Fluid Interval:
Hydraulic fluid and filter change typically recommended every 1000-2000 operating hours.
Engine Oil Type:
API CD or CE classification, SAE 10W-30 or 15W-40 (Refer to specific model manual for exact viscosity and specification).
Hydraulic Fluid Type:
ISO VG 46 or 32 hydraulic oil (refer to specific model manual for exact type and specification).
Transmission Fluid:
Dexron III or equivalent ATF (Automatic Transmission Fluid) is common for torque converter automatics. Refer to specific manual.
Common Wear Items:
Fork wear, mast rollers, lift chains, brake pads/shoes, hydraulic hoses, engine seals.
Potential Failures:
Hydraulic leaks, transmission shifting issues, engine performance degradation due to wear, electrical connector corrosion.
Manufacturer History:
Mitsubishi Heavy Industries (MHI) has a long history in manufacturing industrial equipment, including forklifts.
Fg Series:
The FG series represents Mitsubishi's line of internal combustion engine forklifts, a staple in material handling for decades.
Production Period:
Specific production years for FG10 variant not provided, but forklifts in this class have been produced for many years with periodic updates.
