Target Audience:
Industrial operations, material handling businesses, forklift maintenance technicians, and knowledgeable DIY enthusiasts.
Value Proposition:
Provides comprehensive repair and maintenance information, enabling significant cost savings on service and promoting extended equipment lifespan. Highly practical and detailed.
Instant Access:
Instant download format allows immediate access to critical repair information, eliminating shipping delays and costs.
Chassis And Mast:
Foreword, General Information, Cooling System, Electrical System, Power Train, Clutches, Manual Transmission, Power shift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Service Data, Options
Diesel Engine S6S:
Introduction, General Information, Maintenance Standards, Special Tools, Overhaul Instructions, Testing and Adjusting, Engine Accessory Removal and Installation, Engine Proper, Air Inlet and Exhaust Systems, Lubrication System, Cooling System, Fuel System, Electrical System, Alternator (Standard), Glow Plug Inspection, Alternator (Option), Workshop Theory
Gasoline Engine Tb45:
Foreword, General Information, Tune Up, Mechanical, Lubrication, Cooling System, Control, Fuel System, Electrical System
Repair And Overhaul:
Detailed overhaul instructions for S6S Diesel engine, repair procedures for various chassis and powertrain components.
Maintenance And Tuning:
Maintenance standards, tune-up procedures for TB45 Gasoline engine, routine service and adjustments.
Diagnostics And Troubleshooting:
Testing and adjusting procedures for S6S Diesel engine, general electrical system diagnostics, troubleshooting guidance implied throughout.
Depth Of Coverage:
In-depth technical information suitable for professional technicians and skilled DIYers, covering component disassembly, reassembly, and calibration.
Engine Model Diesel:
Mitsubishi S6S Diesel Engine
Engine Model Gasoline:
Mitsubishi TB45 Gasoline Engine
Engine Displacement S6S:
Estimated 3.3L (Typical for this series)
Engine Displacement Tb45:
Estimated 4.5L
Fuel System Type S6S:
Direct Injection, Diesel Fuel
Fuel System Type Tb45:
Gasoline Fuel System (Specific type like carburetor or EFI not detailed)
Model Variations And Lift Capacities:
FG40K/KL (approx. 4,000 kg/8,000 lbs), FG45K (approx. 4,500 kg/9,000 lbs), FG50K (approx. 5,000 kg/10,000 lbs), FD40K/KL (approx. 4,000 kg/8,000 lbs), FD45K (approx. 4,500 kg/9,000 lbs), FD50K (approx. 5,000 kg/10,000 lbs). Specific dimensions (L x W x H) vary by mast type and configuration.
Operating Weight Range:
Approximately 4,000 - 6,000 kg, depending on model and configuration.
Infotainment Systems:
Basic operational controls and dashboard indicators relevant to forklift operation. Advanced infotainment systems are not applicable to this industrial equipment.
Operator Controls:
Focuses on mechanical and hydraulic controls for steering, lifting, tilting, and driving. Electronic control modules are covered within the electrical system section.
Telematics And Diagnostics:
Diagnostic procedures for electrical systems and engine control would be covered. Onboard diagnostic capabilities are typically limited to fault codes displayed on the dashboard for engine and transmission issues.
General Guidelines:
The manual provides 'Maintenance Standards' for the S6S engine and general service data for the chassis, implying detailed recommended service intervals for oil changes, filter replacements, lubrication, and inspections. Specific intervals are typically dictated by operating hours and environment.
Engine Oil Type S6S:
The manual would specify the correct API service classification (e.g., CI-4 or higher for diesel) and viscosity grade (e.g., 15W-40). Exact specification requires consulting the manual.
Hydraulic Fluid Type:
The manual will detail the required hydraulic fluid type and viscosity, likely a heavy-duty hydraulic oil meeting specific industry standards (e.g., ISO VG).
Engine Oil Capacity S6S:
Specific oil capacity for the S6S engine will be provided in the manual, typically in liters or gallons.
Common Wear Items:
As with most industrial forklifts, common wear items include tires, brake pads/discs, hydraulic seals, mast rollers, and engine filters. The manual's troubleshooting sections will help diagnose and address specific problems.
Engine Oil Filter:
Part numbers for oil filters, fuel filters, and hydraulic filters for both S6S and TB45 engines would be detailed within the manual or a linked parts catalog.
Manufacturer:
Mitsubishi Heavy Industries, Ltd. (Forklift division, often branded as Mitsubishi Forklift Trucks or UniCarriers)
Series Development:
The FG/FD series represents a robust line of internal combustion engine forklifts designed for heavy-duty industrial applications. These models are known for their durability and reliable performance.
Production Period:
Specific production years are not stated, but these models are common in industrial settings from the late 1990s through the 2010s. Serial number prefixes (F19C, F28B, F29C, F33B) indicate different production batches or series updates.