Model:
FG40K / FG40KL / FG45K / FG50K Series Forklift Trucks
Product Name:
Mitsubishi Gasoline/LPG Forklift Truck FG40K FG40KL FG45K FG50L Workshop Service Repair Manual
Vehicle Type:
Internal Combustion Engine (ICE) Forklift Truck
Covered Models Fg40K:
FG40K (Serial Numbers F29C-00011-up)
Covered Models Fg40Kl:
FG40KL (Serial Numbers F29C-50001-up)
Covered Models Fg45K:
FG45K (Serial Numbers F29C-80001-up)
Covered Models Fg50K:
FG50K (Serial Numbers F33B-50001-up)
Product Type:
Industrial Forklift Truck
Application Focus:
Heavy-duty material handling in industrial environments, warehousing, and logistics.
Key Competitors:
Toyota, Hyster, Yale, Komatsu, Caterpillar (in the industrial forklift market)
Manual Value Proposition:
Provides original factory-level repair and maintenance data, crucial for efficient and safe operation of Mitsubishi forklift trucks. Includes detailed diagrams and troubleshooting guides for complex systems.
Manual Completeness:
This is a comprehensive set of factory service manuals covering all major aspects of the specified forklift models.
Manual Sets Covered:
Chassis, Mast & Options Service Manual (x2), TB45 Gasoline Engine Service Manual, GM 4.3L G6 Gasoline Engine Service Manual
Options Coverage:
Covers various factory-installed option kits, including radiator enhancements, exhaust upgrades, and air intake improvements.
Chassis Mast Options Manual 1 Pages:
480
Chassis Mast Options Manual 2 Pages:
493
Tb45 Engine Manual Pages:
240
Gm 4.3L G6 Engine Manual Pages:
204
Type:
Workshop Service Repair Manual
File Format:
ZIP containing multiple PDF files
Core Systems:
Cooling System, Electrical System, Power Train, Powertrain Transmission, Front Axle, Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Masts and Forks, Engine (TB45 Gasoline, GM 4.3L G6 Gasoline)
Electrical Components:
Major Electrical Components, Lamp Bulb Specifications, Battery Maintenance, FC (Finger-Tip-Control System), Electrical Schematics
Hydraulics Detail:
Hydraulic Pump (Gear Pump), Lift Cylinders, Tilt Cylinders, Flow Regulator Valve, Down Safety Valve, MC Control Valve, FC Control Valve
Chassis Systems:
General chassis information, dimensions, technical data, and specific component serviceability.
Maintenance Repair:
Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Torque Specifications, Lubrication Instructions, Periodic Part Replacement
Engine Procedures:
Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting for TB45 and GM 4.3L G6 engines.
Transmission Procedures:
Structure and Functions, Removal and Installation, Adjustment, Troubleshooting for both 1-speed and 2-speed powershift transmissions.
Mast Forklift Procedures:
Detailed procedures for mast disassembly, reassembly, inspection, and adjustment, crucial for safe lifting operations.
Steering System Procedures:
Includes steering valve service, troubleshooting, and general system overhaul.
Brake System Procedures:
Detailed procedures for master cylinder, wheel cylinders, and wheel brake inspection, adjustment, and troubleshooting.
Depth:
Comprehensive factory-level technical information for operation, maintenance, and repair, including detailed diagnostics and schematics.
Diagnostic Capabilities:
Includes detailed electrical schematics and troubleshooting guides to diagnose faults across all major vehicle systems.
Torque Specifications:
Provides crucial 'Tightening Torque for Standard Bolts and Nuts' for accurate assembly and safety.
Engine Options:
Nissan TB45 gasoline engine, GM 4.3L G6 gasoline engine (and potentially LPG conversions of these)
Engine Manufacturer Tb45:
Nissan (likely supplied to Mitsubishi)
Engine Manufacturer Gm 4.3L:
General Motors (likely supplied to Mitsubishi)
Tb45 Approximate Displacement:
4.5 Liters (specific output varies by application)
Gm 4.3L G6 Approximate Displacement:
4.3 Liters (specific output varies by application)
Fuel Type:
Gasoline and LPG (Liquid Propane Gas)
Fuel System Components:
Carburetor or fuel injection systems for gasoline, specialized vaporizer and mixing systems for LPG, as detailed in engine-specific manuals.
Transmission Types:
1-Speed Powershift Transmission (FG40K, FG40KL, FG45K), Automatic 2-Speed Powershift Transmission (FG50K)
Optional Features:
While not explicitly stated as 'optional' here, different power ratings and specific transmission configurations might exist within these models.
Powertrain Components:
Torque Converter, Control Valve, Selector Valve
Safety Standards:
Adherence to industrial safety standards relevant to forklift operation is implied by the factory manual's comprehensive coverage.
Active Safety Systems:
Brake System, Steering System, Hydraulic System (for controlled lifting and tilting)
Passive Safety Features:
Operator protective structures (e.g., overhead guards, not detailed in manual title but inherent to forklifts), seatbelts (if equipped), mast safety features (e.g., down safety valve).
Infotainment Systems:
N/A (Industrial equipment, not passenger vehicle technology)
Driver Assistance Features:
FC (Finger-Tip-Control System) is a notable feature mentioned, offering enhanced operator control.
Connectivity Options:
N/A (Industrial equipment)
Scheduled Maintenance:
The manual includes a 'Maintenance Schedule' and 'Parts To Be Changed Periodically,' detailing routine checks and replacements for optimal performance and longevity.
Periodic Replacement Parts:
Lists specific parts recommended for periodic replacement, such as filters, seals, and hoses, with locations identified.
Lubricant Requirements:
Specific fluid types and capacities for engine oil, hydraulic fluid, transmission fluid, and brake fluid are provided in the 'Service Data' and 'Lubrication Instructions' sections.
Cooling System Fluid:
Specifications for coolant type and mixture ratios are provided in the cooling system section.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) type and capacity for powershift transmissions detailed.
Common Troubleshooting Areas:
The manual's 'Troubleshooting' sections for each system (Hydraulic, Brake, Steering, Transmission, Electrical) are invaluable for identifying and resolving common operational problems.
Electrical Troubleshooting:
The manual is essential for diagnosing and rectifying electrical faults, including those related to the FC system.
Manufacturer:
Mitsubishi Heavy Industries (forklift division, often operates under different brand names for forklifts).
Series Context:
The FG series represents Mitsubishi's line of internal combustion engine (ICE) powered forklift trucks, designed for demanding industrial applications.
Production Period:
The serial number ranges suggest these models are from a specific production era, likely late 20th to early 21st century. Exact years not specified in product info.
