Segment:
Industrial Forklift Trucks
Application:
Material Handling, Warehousing, Logistics
Key Competitors:
Toyota, Komatsu, Nissan, Hyster, Yale
Lifting Capacity:
Typically around 2500 kg (5500 lbs) for this class, model specific
Power Source:
Internal Combustion (likely LPG or Gasoline)
Mast Type:
Various configurations available (e.g., Duplex, Triplex) affecting lift height and free lift
Powertrain:
Engine, Transmission, Drive Axle, Differential
Hydraulic System:
Hydraulic Pump, Control Valves, Cylinders, Hoses, Filters, Fluid Specifications
Electrical System:
Wiring Diagrams, Battery, Starter, Alternator, Lighting, Control Modules, Sensors
Chassis And Frame:
Frame Inspection, Body Panels, Counterweight, Mast Assembly
Braking System:
Brake Actuation, Drums/Discs, Linings, Parking Brake
Operator Controls:
Lever and Pedal Functions, Dashboard Gauges and Indicators
Steering Mechanism:
Steering Wheel, Linkages, Steering Cylinder, Power Steering System
Routine Maintenance:
Lubrication, Filter Changes, Fluid Checks and Replenishments, Belt Adjustments
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides, Error Code Interpretation
Repair And Overhaul:
Component Removal and Installation, Engine Rebuilding, Transmission Overhaul, Hydraulic Component Servicing
Disassembly And Assembly:
Detailed step-by-step instructions for all major components and systems
Torque Specifications:
Critical fastener torque values for assembly and maintenance
Depth:
Comprehensive - Covers diagnostics, repair, and overhaul procedures
Diagnostic Capability:
Advanced diagnostic procedures, including electrical system testing
Rebuild Procedures:
Full rebuild instructions for major components like engines and transmissions
Compatibility:
Compatible with all PDF readers
Resolution:
High-resolution scans for clear text and diagrams
Diagrams And Illustrations:
Clear, detailed line drawings and schematics
Binding:
N/A (Digital Download)
Paper Quality:
N/A (Digital Download)
Engine Type:
Internal Combustion, Fuel Type: Propane (LPG) or Gasoline (Specific model variant required for definitive answer)
Manufacturer Engine Code:
Likely Mitsubishi industrial engine (e.g., 4G63 variant or similar)
Displacement:
Varies by specific engine variant, typically 2.0L - 2.5L
Horsepower:
Varies, but generally in the 50-70 HP range for this class
Torque:
Varies, optimized for low-end torque for lifting applications
Fuel Delivery:
LPG Vaporizer/Regulator System or Gasoline Fuel Injection
Ignition System:
Electronic Ignition
Cooling Type:
Liquid-Cooled
Transmission Type:
Automatic (Torque Converter Transmission)
Number Of Speeds:
Likely 2-speed forward, 1-speed reverse
Shift Control:
Single lever for forward/reverse and speed selection
Transmission Fluid Type:
Dexron III/Mercon or equivalent Automatic Transmission Fluid (ATF) - specific capacity in manual
Overall Length:
Varies based on mast and fork configuration, approx. 2.0-2.5 meters without forks
Overall Width:
Varies, typically 1.0-1.2 meters
Mast Height Lowered:
Varies based on mast type, typically 2.0-2.5 meters
Mast Height Raised:
Varies significantly with mast type, can range from 4.0 to 6.0+ meters
Operating Weight:
Typically 4000-4500 kg (including battery and typical LPG tank)
Load Center:
Standard 500mm
Certification:
Likely compliant with relevant OSHA, ANSI, and CE standards for industrial equipment
Braking System Type:
Hydraulic Drum or Disc Brakes, Wet Disc Brakes common in higher-spec models
Parking Brake:
Hand lever or foot pedal operated, typically mechanical
Operator Protection:
Overhead Guard (OHG) is standard, optional Front Overhead Anti-Roll Protection (FOP) and Seatbelt
Mast Safety:
Load backrest, hydraulic lift and tilt lock valves
Instrument Panel:
Basic indicators for engine oil pressure, coolant temperature, battery charge, fuel level, hour meter, and warning lights.
Operator Presence System:
Often includes an operator presence system that inhibits travel and hydraulic functions if the operator is not seated.
Telematics:
Basic models may not have advanced telematics; higher-spec or newer models might offer fleet management integration.
Initial Oil Change:
Typically 50-100 operating hours
Regular Oil Change:
Every 250-500 operating hours (engine and hydraulic)
Filter Replacement:
Scheduled with oil changes, or based on operating hours/conditions
Lubrication Points:
Daily or weekly checks and lubrication of mast rollers, steer axle, drive axle pivot, etc.
Engine Oil Type:
API Service CD or higher, SAE 10W-30 or 15W-40 (refer to manual for exact specification and capacity)
Hydraulic Fluid Type:
ISO VG 32 or VG 46 hydraulic oil (refer to manual for exact specification and capacity)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (50/50 mix with distilled water)
Common Wear Items:
Tire wear, brake pad/shoe wear, hydraulic hose degradation, mast chain wear, lift cylinder seal leaks
Potential Electrical Issues:
Corrosion on connectors, sensor failures, wiring harness wear
Typical Engine Maintenance:
Spark plug replacement (gasoline), fuel filter replacement, air filter maintenance, exhaust system checks
Manufacturer:
Mitsubishi Heavy Industries (MHI) is a major global manufacturer of industrial equipment, including forklifts.
Product Line:
The FGC series represents Mitsubishi's line of internal combustion cushion tire forklifts, known for durability and reliability.
Manufacturing Location:
Likely manufactured in Japan or other MHI global facilities.
Typical Production Years:
The FGC25K designation suggests a model series produced roughly from the mid-2000s to the present, with potential variations.
