Mitsubushi GALANT 4G63 6A13 4D68 Service Repair Workshop Manual

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Tipo: Car

Proveedor:

SKU: 132190

Etiquetas: 4D68 4G63 6A13 Car GALANT Mitsubishi Mitsubushi

Variantes de producto

Descripción

This manual covers the Galant, a mid-size sedan celebrated for its engineering quality and reliability, particularly noted for its performance variants. Available across several generations, the Galant offered a range of potent engine options, including the durable 4G63, known for its performance potential, the smooth 6A13 V6, and the efficient 4D68 diesel. With a focus on providing dealership-level repair and maintenance information, this manual empowers owners and technicians alike to keep the vehicle in optimal condition, highlighting the model's robust construction and advanced features, including available All-Wheel Drive on performance models. This comprehensive Service Repair Workshop Manual provides detailed, vehicle-specific guidance for all aspects of the Galant. It covers everything from routine maintenance and fluid specifications to in-depth troubleshooting and major component overhauls, including engine mechanicals, transmission systems (manual and automatic), drivetrain, suspension, brakes, and electrical systems. With clear instructions, high-quality diagrams, and extensive technical specifications, this manual is an indispensable resource for dealership technicians and DIY mechanics, ensuring accurate diagnostics, efficient repairs, and the long-term preservation of the vehicle’s performance and safety.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Engine Codes Covered:

4G63, 6A13, 4D68

Codes

Manual Type Code:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size sedan, known for reliability and performance, particularly with the 4G63 engine

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina

Key Features

Engine Options Note:

Manual covers variants featuring the robust 4G63 (2.0L I4, often turbocharged in performance variants like the VR-4), the smooth 6A13 (2.5L V6), and the efficient 4D68 (2.0L Diesel I4)

Manual Value Proposition:

Provides dealership-level repair and maintenance information, enabling comprehensive self-service and accurate diagnostics.

📋 Manual Details

Coverage Areas

Primary Coverage:

All Models & All Repairs A-Z

Specificity:

Vehicle/Model Specific, Not Generic

Target Audience:

Dealership Technicians, DIY Mechanics

Page Count

Estimated Page Count:

Varies by specific model year and engine combination, typically 1000+ pages

Manual Type

Manual Format:

Service Repair Workshop Manual

Language

Language:

English

Format

Digital Format:

Likely PDF or digital document format

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine construction, cylinder head, piston, crankshaft, camshaft, timing, valve train, lubrication, cooling, fuel, exhaust

Engine Management:

ECU, sensors (MAP, MAF, O2, TPS, knock), actuators (injectors, ignition coils), fuel injection, ignition system, emissions control

Transmission Manual:

Clutch system, gearbox disassembly/assembly, gear ratios, shift linkages

Transmission Automatic:

Torque converter, valve body, planetary gear sets, transmission control module (TCM), fluid cooler, hydraulic system

Drivetrain:

Front-wheel drive, all-wheel drive (if applicable), differential, driveshafts, CV joints, hub bearings

Suspension:

Front suspension (MacPherson struts, multi-link), rear suspension (multi-link, trailing arm), shock absorbers, springs, control arms, sway bars, bushings

Steering:

Power steering pump, steering rack, steering column, tie rods, steering angle sensor

Brakes:

Brake hydraulic system, master cylinder, brake lines, calipers, brake pads, rotors, ABS system (wheel speed sensors, ABS control module), parking brake

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuse box locations, relays, lighting (headlights, taillights, interior), horn

Body And Chassis:

Body panels, doors, hood, trunk, bumpers, interior trim, glass, seals, structural components

HVAC:

Air conditioning compressor, condenser, evaporator, heater core, blower motor, climate control module, refrigerant system

Safety Systems:

Airbag system (SRS module, sensors, airbags), seat belt pre-tensioners

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), scan tool procedures, troubleshooting charts, component testing

Procedures Included

Routine Maintenance:

Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad inspection

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake system overhaul, electrical component diagnosis and replacement

Troubleshooting:

Step-by-step diagnostic procedures for common and complex faults

Component Replacement:

Detailed instructions for removing and installing all major and minor components

Adjustment Procedures:

Valve adjustments, timing belt tension, wheel alignment specifications

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Specification Tables:

Torque specifications, clearances, fluid capacities, resistance values

Technical Depth

Depth Level:

Comprehensive: from basic maintenance to complete engine and transmission rebuilds

Diagnostic Capability:

Advanced diagnostics with DTC interpretations and troubleshooting trees

Diagnostic Tools:

Information on required diagnostic tools and procedures

📊 Manual Specifications

File Format

Digital File Type:

Likely PDF (searchable text preferred for usability)

Print Quality

Illustration Quality:

High-quality diagrams, schematics, and photographs

Binding Type

Physical Format Binding:

If printed: Spiral-bound or perfect-bound for durability and lay-flat usability

Paper Type

Physical Format Paper:

If printed: Durable, semi-gloss paper suitable for workshop environments

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Description 1:

2.0L (1997cc) Inline-4, DOHC, 16-valve. Known for its durability and performance, especially in turbocharged variants (e.g., 4G63T in Galant VR-4).

Engine Code 2:

Engine Description 2:

2.5L (2498cc) V6, SOHC, 24-valve. Offers smoother power delivery and a more refined driving experience.

Engine Code 3:

Engine Description 3:

2.0L (1998cc) Inline-4 Diesel, SOHC, 8-valve. Known for fuel efficiency.

Performance

Horsepower 4G63 Na:

Approx. 140-150 hp (Naturally Aspirated variants)

Horsepower 4G63T:

Approx. 200-240 hp (Turbocharged variants, e.g., VR-4)

Horsepower 6A13:

Approx. 160-170 hp

Horsepower 4D68:

Approx. 80-90 hp

Fuel System

Fuel Delivery 1:

Multi-point Fuel Injection (MPI)

Fuel Delivery 2:

Turbocharged Direct Fuel Injection (TD05 Turbocharger for 4G63T)

Fuel Type:

Unleaded gasoline (for 4G63, 6A13), Diesel fuel (for 4D68)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission (MT)

Optional

Transmission Type Optional:

4-speed Automatic Transmission (AT)

Features

AWD Availability:

Available with All-Wheel Drive (AWD) on performance variants (e.g., VR-4)

Transmission Fluid Spec Atf:

Typically requires Mitsubishi DiaQueen ATF-SP III or equivalent.

📐 Dimensions

Exterior

Body Style:

4-door Sedan

Wheelbase:

Approximately 2600 mm (varies slightly by generation)

Length:

Approximately 4660-4750 mm (varies slightly by generation)

Width:

Approximately 1740-1760 mm (varies slightly by generation)

Height:

Approximately 1390-1420 mm (varies slightly by generation)

Weights

Curb Weight:

Approximately 1300-1500 kg, depending on engine and drivetrain

Gross Vehicle Weight Rating:

Typically around 1800-2000 kg

🛡️ Safety Features

Ratings

NHTSA Ratings:

Varies by model year and test procedures. Check specific year for details.

Active Features

Standard on most models, especially higher trims and performance variants.

Traction Control:

Available on performance models (e.g., VR-4)

Active Stability Control:

Potentially available on later models/trims

Passive Features

Airbags:

Driver and passenger airbags standard on most models. Side airbags may be optional or standard on higher trims.

Seat Belts:

Three-point seat belts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Infotainment Systems:

Base models featured basic AM/FM radios with cassette or CD players. Higher trims could include premium sound systems, and later models might have touchscreens or early navigation systems.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) was a common safety feature.

Cruise Control:

Standard on most trims.

Connectivity

Early Connectivity:

Basic connectivity via radio systems. Later models might have auxiliary inputs or early Bluetooth capabilities.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Varies by plug type; iridium plugs can last 60,000-100,000 miles (96,000-160,000 km).

Timing Belt Replacement 4G63:

Critical interval, typically every 60,000 miles (96,000 km) or 5 years. Failure can cause catastrophic engine damage.

Transmission Fluid Change:

Automatic: Every 30,000-50,000 miles (48,000-80,000 km). Manual: Inspect periodically, change if contaminated or at higher mileage intervals.

Fluid Specifications

Engine Oil Spec:

API Service SG, SH, SJ, SL or ILSAC GF-2, GF-3. Viscosity typically 5W-30 or 10W-30, depending on climate. Consult manual for exact spec.

Coolant Spec:

Ethylene glycol-based antifreeze/coolant, typically with a 50/50 mix with deionized water. Mitsubishi Super Long Life Coolant (MS-9770) or equivalent.

Brake Fluid Spec:

DOT 3 or DOT 4, depending on model year and system requirements.

Known Issues

4G63 Oil Sludge:

Older turbocharged 4G63 engines are susceptible to oil sludge buildup if maintenance intervals are not strictly followed, especially with incorrect oil or driving habits. Regular oil changes are paramount.

Timing Belt Wear:

The timing belt is a critical wear item on the 4G63. Premature wear or failure can be catastrophic.

Automatic Transmission Slippage:

Some automatic transmissions can develop slippage or harsh shifting over time, often related to fluid degradation or valve body issues.

Cv Joint Wear:

Front CV joints can wear out, leading to clicking noises during turns.

📚 Vehicle History

Brand Heritage

Mitsubishi History:

Mitsubishi Motors Corporation has a long history in automotive manufacturing, known for engineering prowess and rally heritage.

Model Evolution

Galant Generations:

The Mitsubishi Galant has gone through multiple generations, evolving from a compact to a mid-size sedan. This manual likely covers the later generations (e.g., 7th and 8th generation) that featured the specified engines.

Performance Variants:

Iconic variants like the Galant VR-4 showcased advanced technology like AWD and turbocharged engines, cementing the Galant's performance credentials.

Production

Production Years:

The Mitsubishi Galant was produced from the 1960s to the late 2000s. The specified engines were prevalent in models from the early 1990s through the early 2000s.

Manufacturing Locations:

Primarily Japan, with production also occurring in other countries for various markets.

🏆 Awards & Recognition

Recognitions

Performance Awards:

The Galant VR-4, in particular, received acclaim for its performance and advanced AWD system, often competing well against contemporary sports sedans.

Ratings

Consumer Reports:

Ratings varied by model year and specific issues; checking historical Consumer Reports data would provide detailed reliability insights.

Certifications

Emission Standards:

Compliant with applicable emission standards for the respective model years (e.g., OBD-II compliance for later models).