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Mitsubishi Galant 6th Gen 1989-1993 Service Repair Manual

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The Mitsubishi Galant, specifically the 6th Generation (E3_A chassis code), produced between 1989 and 1993, represents a significant era in mid-size automotive engineering. Available in sedan, hardtop sedan, coupe, and...
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SKU: 135323
Mitsubishi Galant 6th Gen 1989-1993 Service Repair Manual
The Mitsubishi Galant, specifically the 6th Generation (E3_A chassis code), produced between 1989 and 1993, represents a significant era in mid-size automotive engineering. Available in sedan, hardtop sedan, coupe, and wagon body styles, this generation offered a range of engine options, including the 1.8L 4G37, 2.0L 4G63, and 2.5L 6G71 V6, with power outputs varying accordingly. Known for its distinctive styling and competent handling, the Galant competed effectively in its market segment. The reputation for robust powertrains and technological integration is evident in features like available All-Wheel Drive and Anti-lock Braking Systems on select models, contributing to its appeal. This comprehensive service and repair manual provides detailed information for vehicle owners with basic mechanical skills and independent auto service professionals. It covers a wide array of systems, including engine mechanicals, fuel and emission controls, powertrain, chassis, body, steering, suspension, and brakes, along with electrical and control systems. The manual delves into troubleshooting, diagnostics, and repair procedures, offering dealer-level specifications, torque settings, and wiring diagram tracing. Its purpose is to empower users with the knowledge required for accurate maintenance, effective repairs, and informed decision-making, ensuring the longevity and optimal performance of their Mitsubishi Galant.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation
Generation:
6th Generation
Codes
Generation Code:
E3_A
Model Years Covered:
1989-1993
👋 Introduction
Market Position
Value Proposition:
Provides dealer-level technical information for owners and independent repair shops, empowering informed decision-making and cost savings.
Competitive Analysis
Advantage Over Generic Guides:
Offers specific procedures, specifications, and diagnostic techniques tailored to the Mitsubishi Galant 6th Gen, unlike generic automotive advice.
Key Features
Accessibility:
Instant digital download allows immediate access without shipping delays or costs.
Practical Application:
Enables proactive maintenance, informed repair discussions, and independent problem-solving for common issues.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Target Audience:
Vehicle Owners with Basic Mechanical Skills and Independent Auto Service Professionals
Page Count
Estimated Page Count:
Likely extensive, consistent with full factory service manuals (exact count not provided but implied by comprehensive coverage)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Delivery Method:
Instant Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Service and Overhauling, Induction, Mechanical Systems, Fuel System, Emission Control
Powertrain:
Transmission, Transmission and Differentials
Chassis And Body:
Chassis, Body, Steering and Suspension, Brakes, ABS
Electrical And Control:
Wiring, Control System
Procedures Included
Diagnostics:
Troubleshooting and Diagnostics, Engine Fault Symptom Diagnosis, Wiring Diagram Tracing and Verification
Repair And Maintenance:
General Service Work, Engine Overhauling, Transmission Repair, Chassis Repair, Bodywork, Suspension and Steering Adjustments, Brake System Servicing, ABS System Servicing
Technical Advice:
Researching and Evaluating Repair Approaches, Testing Suspected Parts, Understanding Engine Management Systems, Communicating Effectively with Mechanics, Verifying Repair Work
Technical Depth
Depth Of Information:
Dealer-Level Specifications and Procedures, Including Full Specifications and Torque Settings
Diagnostic Techniques:
Secret Techniques Used by Top Mechanics, Terminal Pin Connections and Expected Readings for Wiring
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Viewable on PC, Mac, and various devices including many phones and ebook readers (e.g., Amazon Kindle)
Print Quality
Printability:
Print individual pages as needed
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi Astron / Sirius / Cyclone (specific engine codes vary by market and trim)
Common Engines 1989 1993:
4G37 (1.8L SOHC), 4G63 (2.0L SOHC/DOHC), 6G71 (2.5L SOHC V6)
Performance
Power Output Range:
Varies significantly by engine (e.g., 1.8L SOHC ~90-100 hp, 2.0L DOHC ~145-150 hp, 2.5L V6 ~150-170 hp)
Torque Specifications:
Detailed torque settings for all engine components are included in the manual.
Fuel System
Fuel Delivery:
Includes Gasoline Fuel Injection (MPI) and potentially Carburetor systems on earlier or base models.
Fuel Type:
Unleaded Gasoline
Maintenance
Timing Belt Replacement:
Critical procedure covered, with specific intervals and replacement steps.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (often INVECS)
Features
All Wheel Drive:
Some models, particularly performance variants (e.g., GSR), offered optional All-Wheel Drive (AWD).
Maintenance
Fluid Type:
Manual: API GL-4 or GL-5 gear oil (specific viscosity recommended). Automatic: ATF SP-II or equivalent.
📐 Dimensions
Exterior
Body Styles:
Sedan (4-door), Hardtop Sedan (4-door), Coupe (2-door), Wagon (4-door)
Wheelbase:
Approximately 102.4 inches (2600 mm) for sedan/coupe variants.
Weights
Curb Weight Range:
Varies by body style and engine, typically ranging from 2,700 lbs to 3,300 lbs.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official US NHTSA/IIHS data for this era; manual provides guidance on safety system maintenance.
Active Features
ABS Availability:
Anti-lock Braking System (ABS) was available as an option on higher trims.
Passive Features
Airbag Availability:
Driver-side airbag typically standard on later models within this range, passenger airbag less common.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, with optional CD player on higher trims. Speaker configurations vary.
Driver Assistance
Cruise Control:
Available on most models, operated via steering wheel or stalk controls.
Connectivity
Cellular Integration:
N/A (Vehicle technology predates widespread mobile device integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions.
Spark Plug Replacement:
Refer to manual for specific interval based on engine type (e.g., iridium plugs extend intervals).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity and API service classification (e.g., 5W-30, 10W-30, API SG or higher).
Coolant Type:
Ethylene Glycol based antifreeze (green color) with a 50/50 mix with distilled water.
Known Issues
Common Engine Wear:
Timing belt failure (if not replaced per schedule), head gasket leaks (especially on high-mileage 4G63 engines), distributor issues.
Common Chassis Issues:
Suspension component wear (bushings, ball joints), rust on body panels and undercarriage in certain climates, power window regulator failures.
Common Electrical Issues:
Alternator failures, starter motor issues, corrosion in electrical connectors, fuel pump relay failures.
📚 Vehicle History
Brand Heritage
Mitsubishi Reputation:
Mitsubishi has a history of engineering robust powertrains and innovative technologies.
Model Evolution
Galant Heritage:
The Galant has been a staple in Mitsubishi's lineup, evolving through various designs and engineering advancements.
Production
Manufacturing Locations:
Primarily Japan (Mizushima Plant)
Market Segments:
Mid-size car segment, competing with vehicles like the Toyota Camry, Honda Accord, and Ford Tempo.
🏆 Awards & Recognition
Recognitions
Editorial Reviews:
While specific awards for the 6th Gen Galant are not readily documented, it was generally well-regarded for its styling, handling, and value proposition upon release.
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