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Mitsubishi Galant 1989 Factory Service Repair Manual

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The Mitsubishi Galant, chassis code E3X, represents a notable entry in the mid-size sedan segment from 1989. Known for its aerodynamic styling and often praised for its distinctive design cues,...
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SKU: 143696
Mitsubishi Galant 1989 Factory Service Repair Manual
The Mitsubishi Galant, chassis code E3X, represents a notable entry in the mid-size sedan segment from 1989. Known for its aerodynamic styling and often praised for its distinctive design cues, this generation of the Galant was engineered for a balance of sporty handling and everyday practicality. Available with a range of engines, including the potent 4G63 naturally aspirated and turbocharged variants, it offered performance capabilities that set it apart from competitors like the Honda Accord and Toyota Camry. Its engineering quality and reliability contributed to its reputation as a capable and engaging vehicle for its era, with advanced features for its time. This comprehensive factory service manual provides detailed information for the complete service and repair of the Mitsubishi Galant. It covers essential areas including routine maintenance procedures, in-depth diagnostics, troubleshooting common issues, and detailed component repair instructions. The manual encompasses all major vehicle systems, from the engine, fuel, and cooling systems to the transmission, suspension, brakes, and electrical systems. Its factory-level detail, presented in English, makes it an invaluable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair this vehicle effectively and accurately.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1989
Codes
Chassis Code:
E3X
👋 Introduction
Market Position
Segment:
Mid-size sedan, known for sporty handling and distinct styling
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Ford Tempo, Chevrolet Celebrity
Key Features
Design:
Aerodynamic styling, often praised for its distinctive 'cab-forward' design cues for its era
Performance:
Available with potent DOHC and turbocharged engines (4G63T) in performance variants like the GSR
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Page Count:
Extensive (typical factory manuals are 1000+ pages)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
All engine types, including 4G37, 4G63 (SOHC and DOHC), 4G63T (turbocharged)
Fuel System:
Fuel injection systems (MPI, GDI), fuel pump, injectors, fuel pressure regulator
Cooling System:
Radiator, thermostat, water pump, coolant flow, fan operation
Intake And Exhaust:
Intake manifold, exhaust manifold, catalytic converter, muffler, emissions control devices
Emission Control:
EGR system, PCV system, evaporative emission control (EVAP)
Clutch:
Clutch assembly, pressure plate, release bearing, hydraulic system
Manual Transaxle:
Gearbox, gears, bearings, shift linkage, clutch release mechanism
Automatic Transaxle:
Transmission control, torque converter, valve body, internal components, fluid types
Propeller Shaft:
Driveshaft, universal joints, differential carrier
Front Axle:
CV joints, drive axles, wheel bearings, hub assembly
Rear Axle:
Differential, half-shafts, axle bearings (RWD variants if applicable)
Wheel And Tire:
Wheel torque specifications, tire pressure recommendations, alignment procedures
Power Plant Mount:
Engine and transmission mounts, vibration dampening
Front Suspension:
MacPherson struts, control arms, ball joints, sway bar, steering components
Rear Suspension:
Multi-link independent suspension, trailing arms, shocks, springs
Service Brakes:
Front and rear disc brakes, brake pads, rotors, calipers, hydraulic lines, ABS (if equipped)
Parking Brakes:
Parking brake mechanism, cables, adjustment
Body And Frame:
Body panel removal, structural components, corrosion protection
Electrical System:
Wiring diagrams, battery, alternator, starter, fuses, relays, lighting, power windows, locks
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant, components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs
Troubleshooting:
Diagnostic procedures for common problems, fault codes, symptom-based troubleshooting
Component Repair:
Step-by-step instructions for disassembly, repair, and reassembly of major components
Diagnostics:
Engine diagnostics, electrical system diagnostics, ABS diagnostics (if applicable)
Alignment:
Wheel alignment specifications and procedures
Electrical Diagrams:
Comprehensive wiring schematics for all vehicle systems
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Typically yes, if properly OCR'd
Print Quality
Printability:
Printable for offline use
Image Quality:
High-resolution diagrams and illustrations
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Base Engine Options:
2.0L 4G37 SOHC I4, 2.0L 4G63 SOHC I4, 2.0L 4G63 DOHC I4
Performance Engine Option:
2.0L 4G63T DOHC Turbo I4 (GSR model)
Performance
Horsepower Range:
Approx. 98 hp (4G37) to 195 hp (4G63T GSR)
Torque Range:
Approx. 119 lb-ft (4G37) to 203 lb-ft (4G63T GSR)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI), some variants may feature Gasoline Direct Injection (GDI) in later models or markets, but MPI is standard for 1989
Recommended Fuel:
87 Octane (Regular Unleaded) for naturally aspirated, 91 Octane (Premium Unleaded) for Turbocharged
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transaxle
Optional
Transmission Type:
4-Speed Automatic Transaxle with Lock-up Torque Converter
Features
All Wheel Drive:
Available on certain performance trims (e.g., GSR AWD)
📐 Dimensions
Exterior
Wheelbase:
Approx. 100.4 inches (2550 mm)
Length:
Approx. 177.4 inches (4505 mm)
Width:
Approx. 68.3 inches (1735 mm)
Height:
Approx. 54.5 inches (1385 mm)
Weights
Curb Weight:
Approx. 2650 - 3100 lbs (1202 - 1406 kg), depending on engine and drivetrain
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information not readily available for this specific model year
Active Features
ABS:
Optional on some trims, standard on higher performance models
Passive Features
Seatbelts:
Front 3-point automatic locking retractors, rear lap and shoulder belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Driver Assistance
Cruise Control:
Available on higher trim levels
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months, whichever comes first (typical for the era)
Engine Coolant Flush:
Every 30,000 miles or 2 years
Spark Plug Replacement:
Every 30,000 miles (typically copper plugs)
Timing Belt Replacement:
Every 60,000 miles or 4 years (critical for 4G63/4G63T engines)
Fluid Specifications
Engine Oil:
API SG or SH, SAE 5W-30 or 10W-30 recommended
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil
Transmission Fluid Automatic:
MITSUBISHI DIA QUEEN ATF SP-III or equivalent Dexron III/Mercon
Coolant:
Ethylene Glycol based, 50/50 mix with distilled water
Known Issues
Engine Mounts:
Wear and tear leading to vibration
Suspension Bushings:
Degradation causing noise and handling issues
Timing Belt Tensioner:
Potential failure if not replaced at recommended intervals (4G63 engines)
Oil Leaks:
Common from valve cover gasket and oil pan gasket
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Established Japanese automaker with a long history of innovation and diverse vehicle production
Model Evolution
Galant Generation Vi:
The 1989 model represents the sixth generation (E3X) of the Galant, introduced in late 1987 for the 1988 model year. It featured a significant styling update and new chassis designs.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Car And Driver:
Often featured in '10 Best' lists in its earlier generations, with this generation being a strong contender for its performance and handling characteristics.
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