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Mitsubishi Galant 1990 Factory Service Repair Manual

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The Mitsubishi Galant, produced in 1990, is a mid-size sedan known for its blend of Japanese engineering reliability and stylish design for its era. Often competing in the affordable family...
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SKU: 136794
Mitsubishi Galant 1990 Factory Service Repair Manual
The Mitsubishi Galant, produced in 1990, is a mid-size sedan known for its blend of Japanese engineering reliability and stylish design for its era. Often competing in the affordable family car segment against models like the Honda Accord and Toyota Camry, the Galant offered a compelling value proposition. This generation, chassis code E33A for many gasoline models, featured sophisticated engineering, with options like the 2.0L DOHC MPI engine producing approximately 135-145 horsepower. Its aerodynamic styling and the availability of front-wheel or all-wheel drive on performance variants underscored Mitsubishi's commitment to dynamic automotive solutions. This service repair manual provides comprehensive coverage for the 1990 Mitsubishi Galant. It details essential maintenance procedures, including fluid changes and inspections, alongside in-depth repair instructions for all major vehicle systems. The manual covers powertrain components such as the engine, transmission, and drivetrain, as well as chassis systems including suspension, brakes, and steering. Additionally, it addresses electrical systems, bodywork, and provides critical diagnostic and troubleshooting information, along with circuit diagrams, making it an indispensable resource for owners, mechanics, and technicians aiming to maintain and repair this vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1990
Chassis Code:
E33A (for most gasoline models)
👋 Introduction
Market Position
Segment:
Mid-size sedan, often competing in the affordable yet reliable family car segment.
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Ford Tempo, Chevrolet Corsica, Nissan Stanza.
Key Features
Value Proposition:
Offers a blend of Japanese engineering reliability with stylish design for its era, often at a competitive price point.
Target Audience
Owner Profile:
Owners seeking to perform their own maintenance and repairs, enthusiasts, or professional mechanics working on this model.
📋 Manual Details
Coverage Areas
General Information:
Provided
Engine Mechanical:
Provided
Engine Lubrication:
Provided
Fuel System:
Provided
Engine Cooling System:
Provided
Intake And Exhaust Systems:
Provided
Engine Electrical System:
Provided
Engine And Emission Control:
Provided
Clutch System:
Provided
Manual Transaxle:
Provided
Automatic Transaxle:
Provided
Front Axle And Drive Shafts:
Provided
Rear Axle And Drive Shafts:
Provided
Wheel And Tire Information:
Provided
Power Plant Mounts:
Provided
Front Suspension:
Provided
Rear Suspension:
Provided
Service Brakes System:
Provided
Parking Brake System:
Provided
Steering System:
Provided
Body And Frame:
Provided
Exterior Body Panels:
Provided
Chassis Electrical System:
Provided
Component Locations:
Provided
Configuration Diagrams:
Provided
Splice Locations:
Provided
Circuit Diagrams:
Provided
Alphabetical Index:
Provided
Page Count
Page Count:
Not Specified, but comprehensive coverage implies significant volume.
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Downloadable:
Yes (Instant Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, fuel, cooling, intake/exhaust, electrical, emission control, clutch, manual transaxle, automatic transaxle, power plant mounts.
Chassis:
Front axle, rear axle, wheels, tires, front suspension, rear suspension, steering, service brakes, parking brakes.
Electrical And Body:
Engine electrical, chassis electrical, exterior body, component locations, configuration diagrams, splice locations, circuit diagrams.
Procedures Included
Maintenance:
Comprehensive maintenance schedules, fluid changes, inspections.
Repair:
Detailed repair procedures for all major vehicle systems, from minor adjustments to major component overhauls.
Diagnostics And Troubleshooting:
Implied through engine and electrical system coverage, circuit diagrams, and component locations.
Technical Depth
Depth Level:
Factory-level technical detail, covering disassembly, assembly, specifications, tolerances, and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Likely searchable text within the PDF format.
Print Quality
Printable:
Yes
Compatibility
Operating Systems:
WINDOWS and MAC
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
Commonly featured 4G63 engine (2.0L DOHC MPI) and potentially a 4G37 (1.8L SOHC MPI) or 6G71 (3.0L V6 MPI) depending on market and trim.
Performance Gasoline
Horsepower 2.0L:
Approximately 135-145 hp (exact figures vary by specific application and market).
Torque 2.0L:
Approximately 120-130 lb-ft (exact figures vary).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
Fuel Type:
Unleaded gasoline.
Engine Features
Valvetrain:
DOHC (Dual Overhead Camshafts) for 16-valve engines like the 4G63.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transaxle.
Optional
Transmission Type Optional:
4-speed automatic transaxle with electronically controlled overdrive.
Features
Automatic Features:
Sport mode or power/economy selector might be present on some automatic transmissions.
📐 Dimensions
Exterior
Length:
Approximately 179.7 inches (4565 mm).
Width:
Approximately 67.5 inches (1715 mm).
Height:
Approximately 55.5 inches (1410 mm).
Wheelbase
Wheelbase:
Approximately 104.5 inches (2655 mm).
🛡️ Safety Features
Ratings
Crash Test Data:
Data for 1990 models may not be readily available or comparable to modern standards. Early models may have featured basic safety structures.
Active Features
Braking System:
Front ventilated discs, rear drums standard on many trims. ABS (Anti-lock Braking System) likely an option on higher trims.
Passive Features
Airbags:
Driver-side airbag was becoming an option or standard on higher trims in this era, but not guaranteed on all 1990 models.
Seat Belts:
Three-point seatbelts for front occupants, likely lap belts for rear.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo radio with cassette player. Likely basic speaker setup.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on select trims.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or USB ports; typical for the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions. Refer to manual for precise intervals.
Timing Belt Interval:
Crucial for 4G63 engines. Interval often around 60,000 miles (96,000 km) or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type And Viscosity:
API SG or higher classification, SAE 10W-30 or 5W-30 recommended depending on climate. Manual to confirm specific grade.
Coolant Type:
Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Check manual for specific type and capacity.
Transmission Fluid Manual:
API GL-3 or GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron-II or equivalent ATF (Automatic Transmission Fluid).
Known Issues
Engine Problems:
Timing belt failure on 4G63 engines if not replaced on schedule. Possible head gasket leaks. Idle control valve issues. Ignition system component wear (distributor, coil).
Suspension And Steering:
Worn control arm bushings, ball joints, and tie rod ends are common wear items.
Electrical Issues:
Corrosion in connectors, failing relays, and dashboard warning light malfunctions can occur with age.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history of engineering and manufacturing, known for its robust engines and innovative technologies, especially in rally sports (Lancer Evolution).
Model Evolution
Galant Generations:
The 1990 model belongs to the fifth generation (E31A/E32A/E33A/E34A/E35A/E38A/E39A) of the Galant, which ran from 1987 to 1993. This generation was notable for its aerodynamic styling and front-wheel drive or optional all-wheel drive (for performance variants like the VR-4).
Production
Manufacturing Location:
Primarily produced in Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 1990 Galant are not prominently recalled, but Mitsubishi generally received praise for value and reliability in this period.
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