Mitsubishi Galant 1992-1998 All Service Repair Manual

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Tipo: Car

Proveedor:

SKU: 81841

Etiquetas: 1992 1993 1994 1995 1996 1997 1998 Car Cars Galant Misc Mitsubishi

Variantes de producto

Descripción

The Mitsubishi Galant, produced from 1992 to 1998, represents the eighth generation of this mid-size sedan and station wagon. Known for its robust engineering and distinctive styling, the Galant offered a compelling blend of reliability and performance, with available all-wheel drive enhancing its versatility. This generation aimed to compete with established segment leaders by providing a comfortable ride, a range of capable engine options including the 4G63 and 3.0L V6, and a solid chassis designed for everyday driving and spirited journeys alike. Its value proposition lay in offering owners a dependable and well-built vehicle with the potential for enhanced driving dynamics. This comprehensive service and repair manual provides extensive guidance for the Mitsubishi Galant, covering models from 1992 through 1998. It details essential maintenance procedures, from routine oil changes to critical timing belt replacements, alongside in-depth troubleshooting guides and component repair instructions. The manual delves into all major vehicle systems, including engine mechanicals and performance, manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the electrical system. With over 2000 pages of information, this English-language resource is designed to empower owners, mechanics, and technicians to effectively maintain, diagnose, and repair their Galant, ensuring its longevity and optimal performance.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Model Generation:

Eighth Generation (1992-1998)

Chassis Code:

E84A (Sedan), E88A (Station Wagon)

Codes

Product Code Identifier:

Mitsubishi Galant 1992-1998 All Service Repair Manual PDF Download

👋 Introduction

Market Position

Segment:

Mid-size Sedan/Wagon

Target Audience:

DIY enthusiasts, independent repair shops, owners seeking detailed repair information.

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Lumina.

Key Features

Value Proposition:

Offers a robust and reliable platform with unique styling and available AWD, catering to a diverse range of drivers.

Manual Value:

Provides comprehensive DIY repair capabilities, saving owners significant costs on dealership or independent mechanic services.

📋 Manual Details

Coverage Areas

Years Covered:

1992, 1993, 1994, 1995, 1996, 1997, 1998

Regions Covered:

Global (relevant to models sold between 1992-1998, though specific engine/transmission options may vary by market)

Page Count

Estimated Page Count:

2000+

Manual Type

Manual Type:

Comprehensive Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul procedures, component testing, diagnosis, timing belt/chain replacement, gasket replacements, emissions control systems.

Engine Performance:

Fuel injection system (MPI, GDI for certain variants), ignition system, cooling system, lubrication system, intake and exhaust systems.

Transmission Manual:

Repair, overhaul, clutch service, gear linkage adjustment, synchronizer replacement.

Transmission Automatic:

Diagnosis, fluid service, valve body repair, torque converter replacement, transmission control unit (TCU) testing.

Drivetrain:

Front-wheel drive (FWD), all-wheel drive (AWD) systems, driveshafts, CV joints, differential service.

Suspension:

Front and rear suspension component replacement (struts, shocks, ball joints, bushings, control arms), alignment specifications.

Steering:

Power steering system diagnosis and repair, steering rack replacement, tie rod ends, steering column.

Brakes:

Disc brake overhaul (pads, rotors, calipers), drum brake service, ABS system diagnosis and repair, brake fluid flush and bleeding procedures.

Electrical System:

Wiring diagrams, fuse box locations, relay functions, charging system (alternator, battery), starting system (starter motor).

Lighting And Accessories:

Headlights, taillights, interior lighting, power windows, power locks, mirrors, wipers, horn, audio system.

Body And Chassis:

Panel replacement, door repair, interior trim removal, glass replacement, rust repair guidance, underbody protection.

Climate Control:

HVAC system diagnosis, refrigerant service (R12/R134a transition period), heater core replacement, A/C compressor, blower motor.

Safety Systems:

Seatbelt mechanisms, airbag system diagnosis (where applicable), basic rollover protection.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks and top-offs, tire rotation.

Scheduled Maintenance:

15k, 30k, 60k, 90k mile service intervals and associated tasks.

Troubleshooting:

Diagnostic flowcharts for common problems, symptom-based troubleshooting guides.

Component Repair And Replacement:

Step-by-step guides for removing, servicing, and installing virtually all vehicle components.

Diagnostics:

OBD-I (On-Board Diagnostics) code retrieval and interpretation for applicable models, sensor testing, circuit testing.

Engine Rebuilding:

Cylinder head overhauls, piston and ring replacement, crankshaft and connecting rod service, bearing replacement.

Special Tools:

Identification and usage of specific tools required for certain repair procedures.

Technical Depth

Depth:

Highly detailed, covering everything from basic fluid changes to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable PDF for easy navigation and keyword lookup.

Print Quality

Resolution:

High-resolution scans ensuring clear diagrams, illustrations, and text.

Printable:

Printable pages for workshop convenience.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4G63 (2.0L SOHC)

Displacement 1:

1997 cc

Bore X Stroke 1:

85.0 mm x 88.0 mm

Compression Ratio 1:

9.5:1

Horsepower 1:

135 hp @ 6000 rpm

Torque 1:

137 lb-ft @ 4500 rpm

Secondary Engine

Engine Code 2:

6G72 (3.0L SOHC V6)

Displacement 2:

2972 cc

Bore X Stroke 2:

84.5 mm x 89.0 mm

Compression Ratio 2:

8.5:1

Horsepower 2:

174 hp @ 5500 rpm

Torque 2:

182 lb-ft @ 4500 rpm

Tertiary Engine

Engine Code 3:

6A12 (2.0L DOHC V6 - Primarily JDM, but relevant for import variants)

Displacement 3:

1998 cc

Horsepower 3:

145-160 hp (depending on variant)

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI); Gasoline Direct Injection (GDI) introduced on some later models/variants, particularly in Japan.

Fuel Type:

Unleaded Gasoline (Octane rating as per owner's manual, typically 87 AKI or higher)

Engine Management

ECU Type:

Engine Control Unit (ECU) with OBD-I diagnostic capabilities.

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual

Optional

Transmission Type 2:

4-Speed Automatic (INVECS-II with Sport Mode on some V6 models)

Features

AWD Option:

Available on select models (e.g., V6 sedan), typically paired with automatic transmission.

📐 Dimensions

Exterior

Length Sedan:

4715 mm (185.6 in)

Width:

1755 mm (69.1 in)

Height Sedan:

1400 mm (55.1 in)

Wheelbase:

2700 mm (106.3 in)

Weights

Curb Weight Min:

1360 kg (2998 lbs) (approx., 4-cyl manual)

Curb Weight Max:

1550 kg (3417 lbs) (approx., V6 AWD auto)

🛡️ Safety Features

Ratings

NHTSA Front Driver:

Not prominently rated for this era, but generally considered a safe vehicle for its time.

NHTSA Front Passenger:

Not prominently rated for this era.

Active Features

Standard on higher trims and V6 models, optional on lower trims. (Anti-lock Braking System)

Passive Features

Airbags:

Driver and passenger airbags standard on most models from mid-production (around 1994/1995 onwards).

Seatbelts:

3-point front and rear seatbelts, pretensioners for front belts on later models.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player on higher trims. Basic amplifier and speaker configurations.

User Interface:

Analog gauges and manual controls for climate and audio systems. Limited digital integration.

Driver Assistance

Cruise Control:

Available on most models, electronically controlled.

Traction Control:

Limited availability, typically found on higher-performance AWD variants. (Mitsubishi's 'TCL' system).

Connectivity

Bluetooth:

Not available.

Usb Ports:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first. (Check manual for specific engine oil type).

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 4-5 years (critical for 4G63 engine to prevent catastrophic damage).

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Fluid Specifications

Engine Oil Type 4G63:

API SG/SH or higher, SAE 5W-30 or 10W-30 (viscosity based on ambient temperature). Consult manual for exact specification.

Engine Oil Type 6G72:

API SG/SH or higher, SAE 5W-30 or 10W-30 (viscosity based on ambient temperature). Consult manual for exact specification.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 Gear Oil (e.g., Mitsubishi Diaqueen Genuine Gear Oil).

Transmission Fluid Automatic:

Dexron II or Dexron III compatible ATF (Automatic Transmission Fluid). Refer to manual for specific Mitsubishi spec.

Coolant Type:

Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. (Green or Red/Orange depending on spec)

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Timing Belt Failure:

Critical failure point on 4G63; requires adherence to replacement intervals to prevent engine damage.

Automatic Transmission Slipping:

Can occur with age and mileage, often related to fluid degradation or solenoid issues.

Suspension Bushings:

Wear and tear leading to knocking sounds or imprecise handling.

Power Steering Leaks:

Hoses and seals can degrade over time.

ABS Sensor Failure:

Wheel speed sensors can fail, triggering ABS warning lights.

Exhaust Manifold Cracks:

Can occur on some 4-cylinder models due to heat cycles.

📚 Vehicle History

Brand Heritage

Brand Positioning:

Mitsubishi, a major Japanese automotive manufacturer with a history of innovative and performance-oriented vehicles.

Model Evolution

Previous Generation:

Mitsubishi Galant (E30 Series, 1987-1993)

Next Generation:

Mitsubishi Galant (JS Series, 1998-2003)

Production

Production Period:

1992-1998

Assembly Locations:

Japan (various plants), and North America (Normal, Illinois, USA) for the North American market.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Galant was often a contender and sometimes named to Car and Driver's '10Best' list in earlier generations, but less frequently in this specific era.

Motor Trend Car Of The Year:

Not a recipient for this generation.

Ratings

Consumer Reports Reliability:

Varied reliability scores depending on specific powertrain and year; often mid-pack compared to segment leaders.