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Mitsubishi Galant 1992-1998 Workshop Service Manual Repair

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The Mitsubishi Galant, specifically the Eighth Generation (8th Gen) produced between 1992 and 1998, represents a significant entry in the mid-size sedan market. Known for its distinctive styling and a...
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SKU: 56457
Mitsubishi Galant 1992-1998 Workshop Service Manual RepairMitsubishi Galant 1992-1998 Workshop Service Manual RepairMitsubishi Galant 1992-1998 Workshop Service Manual RepairMitsubishi Galant 1992-1998 Workshop Service Manual Repair
The Mitsubishi Galant, specifically the Eighth Generation (8th Gen) produced between 1992 and 1998, represents a significant entry in the mid-size sedan market. Known for its distinctive styling and a range of powertrain options, including powerful turbocharged engines and available All-Wheel Drive (AWD) in the VR-4 trim, the Galant offered a compelling blend of performance and practicality. It competed effectively against established rivals like the Toyota Camry and Honda Accord, often differentiating itself with its sportier driving dynamics and advanced technological features for its time, appealing to families and individuals seeking reliable and stylish transportation. This comprehensive workshop service manual covers the Mitsubishi Galant models from 1992 through 1998, encompassing various chassis codes and engine variants such as the 4G63, 4G63T (Turbocharged), and 6G72 (V6). It provides detailed information on routine maintenance, in-depth repair procedures for all major systems including engine, transmission, drivetrain, suspension, steering, brakes, and electrical systems, as well as diagnostic guides and troubleshooting charts. The manual is designed to assist owners, mechanics, and technicians in performing all necessary maintenance and repair tasks, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
Eighth Generation (8th Gen)
Chassis Code:
E33A, E38A, E39A, E34A
Codes
Engine Codes Covered:
4G63, 4G63T (Turbocharged), 6G72 (V6)
Trim Levels Covered:
GS, ES, LS, GTZ, VR-4 (including AWD variants)
👋 Introduction
Market Position
Market Segment:
Mid-size Sedan
Target Demographic:
Families, individuals seeking reliable and stylish transportation with optional performance variants
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda Millenia
Key Features
Differentiating Features:
Optional AWD and turbocharged engines (VR-4), distinctive styling, comfortable interior, good value proposition
📋 Manual Details
Coverage Areas
Coverage Years:
1992, 1993, 1994, 1995, 1996, 1997, 1998
Covered Regions:
North America, Europe, Japan (based on common Galant specifications)
Page Count
Estimated Page Count:
1500-2500 (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, valve train, timing system, lubrication, cooling
Engine Performance:
Fuel injection system, ignition system, emission control systems, turbocharger (where applicable)
Transmission Manual:
Clutch, gearbox (gear ratios, assembly, disassembly), shift mechanism, transfer case (AWD)
Transmission Automatic:
Torque converter, transmission hydraulics, electronic control unit (ECU) diagnosis, internal components, fluid specifications
Drivetrain AWD:
Viscous coupling unit, center differential, rear differential, drive shafts, CV joints (for AWD models)
Suspension System:
Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, bushings
Steering System:
Power steering pump, rack and pinion, steering column, tie rods, alignment specifications
Brake System:
Front/rear disc brakes, ABS (Anti-lock Braking System) components and diagnosis, brake fluid specifications, master cylinder, calipers
Electrical System:
Battery, starting system, charging system, lighting, wipers, horn, power windows, mirrors, central locking
Engine Control System:
ECU (Engine Control Unit) functions, sensor inputs (MAP, TPS, O2, etc.), actuator outputs, diagnostic trouble codes (DTCs)
Climate Control:
HVAC (Heating, Ventilation, and Air Conditioning) system components, refrigerant, compressor, evaporator, condenser, blower motor
Body And Chassis:
Body panel removal/installation, interior trim, glass, doors, hood, trunk, structural components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic charts, common fault identification, symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Diagnostics:
Wiring diagrams, diagnostic connector locations, DTC explanations, sensor testing procedures
Specification Tables:
Torque specifications, clearances, fluid capacities, electrical values
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Technical Depth
Technical Depth:
Comprehensive (covers basic maintenance to complete engine/transmission rebuilds, advanced diagnostics, and electrical troubleshooting)
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable (depending on PDF creation method)
Print Quality
Print Quality:
Variable (depends on source scan quality, but expected to be clear for repair purposes)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.4 L (2351 cc)
Engine 1 Type:
4-cylinder, SOHC (Single Overhead Cam)
Engine 1 Power:
Approx. 130-145 hp (varies by market and year)
Engine 1 Torque:
Approx. 137-145 lb-ft (varies by market and year)
Performance
Engine 2 Displacement:
2.0 L (1997 cc)
Engine 2 Type:
4-cylinder, DOHC (Double Overhead Cam), Turbocharged (4G63T)
Engine 2 Power:
Approx. 200-210 hp (VR-4 models)
Engine 2 Torque:
Approx. 203-215 lb-ft (VR-4 models)
Engine 3 Displacement:
3.0 L (2972 cc)
Engine 3 Type:
V6, SOHC (6G72)
Engine 3 Power:
Approx. 170-175 hp
Engine 3 Torque:
Approx. 180-185 lb-ft
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI)
Fuel Type Required:
Unleaded gasoline (87 octane recommended for non-turbo, 91+ octane for turbo)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
4-speed automatic transmission
Features
AWD System:
Full-time All-Wheel Drive (AWD) with Active All-Wheel Control (AWC) available on VR-4 models
📐 Dimensions
Exterior
Length:
Approx. 186.2 - 187.0 inches (4730 - 4750 mm)
Width:
Approx. 69.9 inches (1775 mm)
Height:
Approx. 55.1 - 55.7 inches (1400 - 1415 mm)
Wheelbase:
Approx. 104.5 inches (2655 mm)
Weights
Curb Weight:
Approx. 3100 - 3600 lbs (1406 - 1633 kg), depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Likely 4-star (based on typical ratings for vehicles of this era and class)
Active Features
ABS:
Standard on most models, optional on some base trims
Passive Features
Airbags:
Driver-side airbag standard, passenger-side airbag optional/standard on higher trims
Seatbelts:
Three-point front and rear seatbelts, pretensioners (driver side)
💡 Technology Features
Infotainment
Infotainment System:
Factory-installed AM/FM stereo with CD player or cassette player; optional premium audio systems.
Driver Assistance
Cruise Control:
Available on most trims
Anti Lock Brakes:
Standard on many models, particularly performance variants
Connectivity
Connectivity Features:
Limited by era; primarily power accessories and basic audio controls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles (6,000 - 8,000 km) or 6 months (refer to manual for specific engine type and driving conditions)
Timing Belt Replacement:
Every 60,000 - 70,000 miles (96,000 - 112,000 km) or 5 years (critical for 4G63 engine to prevent catastrophic failure)
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper, platinum, iridium)
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 5W-30 or 10W-30 (check manual for specific viscosity based on temperature)
Coolant Specification:
Mitsubishi DIA-QUEEN SUPER Long Life Coolant (or equivalent ethylene glycol-based coolant with a 50/50 mix of coolant and distilled water)
Transmission Fluid Automatic:
Diamond ATF SP-III (or equivalent)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Issues Engine:
Oil leaks from valve cover gasket, intake manifold gasket leaks, carbon buildup (especially on older 4G63 engines), turbocharger failure on VR-4 models.
Common Issues Transmission:
Automatic transmission issues (slipping, delayed shifts), manual clutch wear.
Common Issues Suspension:
Worn ball joints, control arm bushings, and tie rod ends; strut wear.
Common Issues Electrical:
Window regulator failure, dashboard illumination issues, intermittent sensor failures.
Common Issues Rust:
Rust formation in wheel wells, rocker panels, and underbody, particularly in areas with road salt.
📚 Vehicle History
Brand Heritage
Mitsubishi History Context:
Mitsubishi Motors, a Japanese multinational automotive manufacturer with a history of innovative and performance-oriented vehicles.
Model Evolution
Galant Eighth Gen Development:
The eighth generation represented a significant redesign, moving to a more aerodynamic and stylish platform, with advanced technologies like AWD and turbocharged engines becoming prominent, especially in the VR-4 variant.
Production
Production Location:
Primarily Japan (various plants), with some assembly potentially in North America or other regions for specific markets.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Consistently received positive reviews from automotive journalists for its styling, performance (especially VR-4), and value.
Ratings
Consumer Reports Reliability:
Varied by year and model; generally considered average to good for its class, with specific engine/transmission combinations performing better.
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