🏷️ Basic Information

Make:

Mitsubishi

Model:

L400

Generation Codes:

For the L400, specific generation codes are not typically as prominent as in passenger cars, but it represents the second generation of Mitsubishi's compact van/MPV line, succeeding the Mitsubishi Space Wagon/Wagon (though the L400 was a distinct platform).

👋 Introduction

Vehicle Type:

Compact Van / MPV (Multi-Purpose Vehicle)

Target Audience:

Families, small businesses, tradespeople requiring versatile cargo and passenger carrying capabilities.

Competitors:

During its production era, the L400 competed with vehicles like the Toyota Previa/Estima, Honda Odyssey (first generation), Mazda MPV, and various European vans such as the Volkswagen Sharan/Ford Galaxy/SEAT Alhambra.

Versatility:

Known for flexible seating configurations, good interior space, and often available with all-wheel drive (4WD) for enhanced traction.

📋 Manual Details

Applicable Years:

1995, 1996, 1997, 1998

Geographic Markets Covered:

Likely covers models sold in major markets, including North America, Europe, and Asia, given the broad description. Specific regional variations may be present within the manual.

Estimated Page Count:

Hundreds to thousands (as stated in product description, typical for comprehensive factory service manuals)

Manual Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

Delivery Method:

Instant Download

Compatibility:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader, WinZip (for larger archives)

📖 Manual Coverage

Engine Service And Repair:

Comprehensive coverage including engine overhaul, diagnostics, component replacement, timing belt/chain procedures, lubrication, and cooling system integration.

Transmission Service And Repair:

Detailed procedures for both manual and automatic transmissions, including fluid changes, clutch replacement, seal repairs, and internal component overhauls.

Brake System:

Coverage of hydraulic systems, ABS, disc and drum brake servicing, component replacement (pads, rotors, calipers, master cylinder), and bleeding procedures.

Electrical System And Wiring Diagrams:

Extensive detail on the vehicle's electrical architecture, including component locations, wiring harnesses, fuse box layouts, diagnostic procedures for all electrical circuits, and detailed wiring schematics.

Suspension And Steering:

Covers front and rear suspension components (shocks, struts, bushings, ball joints, control arms), steering system (rack and pinion, power steering pump, tie rods), wheel alignment, and related adjustments.

Fuel System:

Details on fuel pumps, injectors, lines, filters, evaporative emission control systems, and fuel pressure diagnostics.

Emission Control System:

Information on emissions-related components, catalytic converters, O2 sensors, EGR systems, and troubleshooting emission control faults.

Heating And Air Conditioning HVAC:

Procedures for diagnosis and repair of the HVAC system, including refrigerant handling, compressor, condenser, evaporator, blower motor, and climate control modules.

Chassis And Body:

Information on body panel repair, frame straightening, door mechanisms, glass replacement, and interior trim removal/installation.

Restraint System:

Details on airbags, seatbelts, and associated sensors and control modules, including safety precautions for working with these systems.

Differential And Drive Axle:

Coverage of drivetrain components, including front, rear, and center differentials (if applicable, depending on AWD configurations), drive shafts, CV joints, and axle seals.

Periodic Lubrication:

Specific lubrication points, fluid types, capacities, and recommended service intervals for various components.

Engine Control System:

Detailed information on ECU, sensors (e.g., MAP, TPS, O2, Crank/Cam position), actuators (e.g., fuel injectors, ignition coils), and diagnostic trouble codes (DTCs).

Cooling System:

Radiator, water pump, thermostat, cooling fan operation, coolant flow paths, and diagnosis of overheating issues.

Fuel Injection:

In-depth analysis of the fuel injection system, including injector resistance, spray patterns, fuel pressure testing, and pump performance.

Emission System:

Coverage of catalytic converters, oxygen sensors, exhaust gas recirculation (EGR) systems, and onboard diagnostic (OBD-I or early OBD-II) procedures.

Heater Air Conditional:

HVAC system operation, component testing, refrigerant system diagnosis, and troubleshooting of climate control issues.

General Maintenance:

Routine maintenance tasks such as oil changes, filter replacements, fluid checks, tire rotations, and inspections.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and complex vehicle problems.

Engine Repair Procedures:

Step-by-step guides for component disassembly, inspection, repair, and reassembly of engine parts.

Transmission Repair Procedures:

Detailed instructions for transmission overhaul, seal replacement, clutch adjustments, and fluid servicing.

Brake System Procedures:

Instructions for brake pad/shoe replacement, rotor resurfacing/replacement, caliper servicing, and brake fluid bleeding.

Electrical Diagnostics:

Methods for diagnosing electrical faults using multimeters, test lights, and wiring diagrams.

Suspension And Steering Alignment:

Procedures for adjusting and maintaining suspension and steering geometry for optimal handling and tire wear.

Fuel Injection System Servicing:

Diagnosis and repair of fuel injectors, fuel pressure regulators, and related sensors.

Engine Control System Diagnostics:

Troubleshooting of the Engine Control Unit (ECU), sensors, and actuators related to engine management.

Body And Interior Repair:

Guidance on bodywork, interior trim removal, and component replacement.

Drivetrain Component Repair:

Procedures for servicing and repairing differentials and drive axles.

Steering System Repair:

Procedures for steering column disassembly, power steering pump and rack repair, and alignment checks.

Axle And Drive Shaft Repair:

Service procedures for front and rear axles, including differential fluid changes, seal replacements, and CV joint maintenance.

Interior Trim Removal Installation:

Step-by-step guides for removing and reinstalling interior panels, seats, and dashboard components for access to underlying systems.

Technical Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY mechanics, covering everything from basic maintenance to complete component overhauls and complex diagnostics.

Diagnostic Tools And Techniques:

Information on specialized tools, diagnostic procedures, and interpretation of fault codes.

📊 Manual Specifications

Print Quality:

Great Quality (as stated in product description, implies clear and legible digital reproduction)

File Size:

Variable, often requiring unzipping for larger manuals.

Binding Type:

Digital Download (Printable)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options Common:

The L400 was commonly offered with 2.4L (4G64) inline-4 gasoline engines and 2.5L (4D56) inline-4 diesel engines (including turbocharged variants). Specific engine codes and configurations would be detailed in the manual.

Horsepower Torque Range:

Generally in the range of 100-130 hp for gasoline and 90-115 hp for diesel engines, with torque figures supporting its utility as a van.

Fuel Delivery:

Typically utilizes multi-point fuel injection (MPI) for gasoline engines and direct injection for diesel engines.

🔧 Transmission

Transmission Types:

Available with 5-speed manual transmissions and 4-speed automatic transmissions.

Drivetrain Options:

Often available in Front-Wheel Drive (FWD) and All-Wheel Drive (4WD) configurations.

Automatic Transmission Features:

Features such as lock-up torque converters for improved fuel economy.

📐 Dimensions

Body Styles:

Offered primarily as a van (panel van) and as a passenger van/MPV.

Seating Capacity:

Typically 7 or 8 passengers in passenger variants, with flexible seat arrangements.

Gross Vehicle Weight Rating Gvw:

Varies by configuration but generally around 2000-2500 kg (4400-5500 lbs).

🛡️ Safety Features

Crash Test Information:

Safety ratings varied by region and specific model year. Early models might have fewer advanced safety features compared to later vehicles.

ABS:

Anti-lock Braking System (ABS) was often an optional or standard feature depending on trim level and market.

Airbags:

Driver and front passenger airbags were common, with availability varying by market and trim.

💡 Technology Features

Audio System:

Basic AM/FM radio with cassette player or CD player was common. Speaker configurations and amplifier options would vary by trim.

Cruise Control:

Cruise control was often an optional feature on higher trim levels.

Power Accessories:

Power windows, power door locks, and power mirrors were available on many models.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Refer to the manual for exact specifications.

Timing Belt Replacement:

For gasoline engines with timing belts, replacement is typically recommended every 60,000-100,000 miles (96,000-160,000 km). Diesel engines might use timing chains or belts with different intervals. The manual will specify.

Engine Oil Type:

Likely 5W-30 or 10W-30 API SG/SH or higher for gasoline engines, and specific diesel engine oils for diesel variants. Manual confirmation is essential.

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify the correct type and color.

Transmission Fluid Type:

Dexron II/III for automatic transmissions, and GL-4 or GL-5 gear oil for manual transmissions. Specific Mitsubishi recommendations should be followed.

Common Wear Items:

Suspension components (bushings, ball joints), exhaust systems, brake wear items, and potential for rust on older vehicles are common areas for attention.

Engine Specific Concerns:

Depending on the specific engine, oil leaks, head gasket issues (less common but possible), and turbocharger issues (on diesel models) might arise. The manual will provide diagnostic guidance.

📚 Vehicle History

Mitsubishi Motors Corporation:

Mitsubishi Motors is a Japanese automotive manufacturer with a long history, known for vehicles like the Pajero (Montero), Lancer, and Outlander.

L400 Lineage:

The L400 succeeded the first-generation Mitsubishi Space Wagon/Wagon but represented a significant redesign, focusing on practicality and space, often marketed as the Mitsubishi Delica in other regions.

Production Years Of L400:

The L400 generation was produced from approximately 1994 to 2007, with the 1995-1998 period covered by this manual.

🏆 Awards & Recognition

Industry Awards:

While specific industry awards for the L400 itself might be scarce, it was part of Mitsubishi's broader success in the MPV and van market during the 1990s.