Mitsubishi Lancer Evolution 7 2001-2002 WSM Service Manual

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Tipo: Car

Proveedor:

SKU: 83478

Etiquetas: 2001 2002 Car Cars Lancer Evolution 7 Misc Mitsubishi

Variantes de producto

Descripción

The Mitsubishi Lancer Evolution VII, model code CT9A, produced between 2001 and 2002, represents a pinnacle of rally-inspired performance engineering. Building on a rich heritage of World Rally Championship success, this model is renowned for its potent 4G63 turbocharged engine and sophisticated All-Wheel Drive system featuring Active Yaw Control (AYC). Positioned as a high-performance sports sedan, the Lancer Evolution VII offers exceptional handling, acceleration, and driver engagement, making it a sought-after vehicle for both enthusiasts and those seeking a capable, road-legal rally machine. Its robust construction and tuning potential have cemented its status as an automotive icon. This comprehensive Workshop Service Manual (WSM) provides in-depth coverage for the Mitsubishi Lancer Evolution VII (CT9A), covering all aspects of complete service and repair across approximately 1500+ pages. The manual details maintenance procedures, diagnostic strategies, troubleshooting guidance, and technical specifications for all major systems, including the powertrain, chassis, and electrical components. It is an essential resource for owners, mechanics, and technicians aiming to maintain, diagnose, and repair the vehicle, ensuring its optimal performance and longevity through detailed instructions and diagrams.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution VII

Model Code:

Production Years Covered:

2001-2002

👋 Introduction

Market Position

Positioning:

Performance Rally-inspired homologation special, positioned as a high-performance sports sedan.

Competitive Analysis

Competitors:

Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (in their respective markets and performance classes).

Key Features

Performance Focus:

Legendary 4G63 turbocharged engine, advanced All-Wheel Drive system with Active Yaw Control (AYC).

Tuning Potential:

Renowned for its robust engine and drivetrain, making it a popular platform for aftermarket tuning and motorsport.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Secondary Coverage:

Diagnostics, Troubleshooting, Maintenance

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Workshop Service Manual (WSM)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (4G63), Transmission (Manual, Optional Automatic), Drivetrain (AWD System, AYC)

Chassis:

Suspension (Front McPherson Strut, Rear Multi-link), Steering, Brakes (Front Ventilated Discs, Rear Discs), Wheels & Tires

Electrical:

Body Electrical, Powertrain Control Module (PCM), Ignition, Lighting, Instrumentation, Audio System

Body And Interior:

Exterior Panels, Doors, Glass, Seats, HVAC System, Airbags

Procedures Included

Maintenance:

Oil Changes, Filter Replacements, Fluid Checks & Replenishments, Spark Plug Replacement, Belt Inspections

Diagnostics:

Troubleshooting Faults, Diagnostic Trouble Codes (DTCs), Circuit Diagrams, Sensor Testing

Repair:

Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Repair

Special Procedures:

AYC System Calibration, Turbocharger Diagnosis & Repair, Differential Servicing, Timing Belt Replacement

Technical Depth

Depth:

Comprehensive: From routine maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Resolution:

High-resolution, suitable for printing

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, Turbocharged and Intercooled

Performance

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Horsepower Ps:

280 PS (approx. 276 hp) @ 6500 RPM (JDM/EDM Spec)

Torque Nm:

373 Nm (approx. 275 lb-ft) @ 3500 RPM (JDM/EDM Spec)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) with Electronic Control Unit (ECU)

Fuel Type:

Premium Unleaded (95 RON or higher recommended)

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission (Less common, typically on non-performance variants)

Features

Drivetrain:

Symmetrical All-Wheel Drive (SAWD) with Active Yaw Control (AYC)

Transfer Case:

Front Helical Limited-Slip Differential (LSD), Rear Helical Limited-Slip Differential (LSD), Center Differential with Viscous Coupling

📐 Dimensions

Exterior

Length:

4445 mm (175.0 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2625 mm (103.3 in)

Track Width Front:

1515 mm (59.6 in)

Track Width Rear:

1505 mm (59.3 in)

Weights

Curb Weight:

Approx. 1450 kg (3197 lbs) for manual transmission

Gross Vehicle Weight Rating:

1800 kg (3968 lbs) (Approx.)

Fuel Tank Capacity:

55 Liters (14.5 US gal)

🛡️ Safety Features

Ratings

Crash Test Results:

Specific official ratings vary by region and testing body. Generally considered a robust platform.

Active Features

Braking:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brembo Brakes (Optional/Performance variants)

Handling Aids:

AYC (Active Yaw Control), ACD (Active Center Differential)

Passive Features

Airbags:

Driver and Passenger Airbags (Standard)

Body Construction:

Reinforced chassis and safety cage for rally homologation requirements.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD stereo system, potentially with optional premium speakers.

Driver Assistance

Engine Management:

Engine Control Unit (ECU) with integrated turbo boost control and knock sensing.

Traction Control:

AYC (Active Yaw Control) actively manages torque distribution to rear wheels for improved cornering.

Connectivity

Diagnostics Port:

OBD-II (On-Board Diagnostics II) port for accessing diagnostic trouble codes.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first (severe duty).

Engine Oil Filter:

Replace with every oil change.

Spark Plugs:

Inspect at 50,000 km (30,000 miles), Replace as needed.

Timing Belt:

Replace every 100,000 km (60,000 miles) or 5 years. Critical replacement interval.

Fluid Specifications

Engine Oil:

API SG, SH, or SJ; Viscosity: 10W-30 or 10W-40 (synthetic recommended).

Coolant:

Mitsubishi Super Long Life Coolant (MS-97641) or equivalent (50/50 mix).

Brake Fluid:

DOT 3 or DOT 4

Transmission Fluid Manual:

API GL-4 or GL-5; Viscosity: 75W-90

Differential Fluid Front Rear:

API GL-5; Viscosity: 75W-90 (LS - Limited Slip additive may be required for rear)

Ayc Fluid:

Mitsubishi Genuine AYC Fluid or equivalent (check manual for specific part number).

Known Issues

Engine:

Turbocharger wear (especially if poorly maintained/modified), piston ring wear (common on high-mileage examples), head gasket issues (less common but possible with heat/abuse).

Drivetrain:

AYC pump failure, differential wear (especially with aggressive driving/lack of fluid changes).

Suspension:

Wear on control arm bushings, strut mounts, and rear knuckles. Clutch wear (manual transmission).

📚 Vehicle History

Brand Heritage

Rally Roots:

Direct lineage from Mitsubishi's highly successful World Rally Championship (WRC) Lancer Group A cars.

Model Evolution

Previous Generations:

Lancer Evolution I-VI, each building upon rally-proven technology.

Civic Evolution Features:

Introduction of advanced electronic systems like AYC, improved aerodynamics, and chassis rigidity.

Production

Manufacturing Location:

Japan

Homologation Purpose:

Developed to homologate the Lancer for WRC Group A regulations.

🏆 Awards & Recognition

Recognitions

Rally Dominance:

The Lancer Evolution platform (including models leading up to the VII) achieved significant success in the WRC, solidifying its performance reputation.

Ratings

Performance Reviews:

Consistently praised by automotive journalists for its handling, acceleration, and all-weather grip.