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Mitsubishi Legnum 2001 Workshop Service Repair Manual

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The Mitsubishi Legnum, produced in 2001, represents a sophisticated blend of station wagon practicality and performance-oriented engineering, built upon the Mitsubishi E Platform. As the wagon counterpart to the Galant...
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SKU: 68141
Mitsubishi Legnum 2001 Workshop Service Repair ManualMitsubishi Legnum 2001 Workshop Service Repair ManualMitsubishi Legnum 2001 Workshop Service Repair Manual
The Mitsubishi Legnum, produced in 2001, represents a sophisticated blend of station wagon practicality and performance-oriented engineering, built upon the Mitsubishi E Platform. As the wagon counterpart to the Galant and sharing lineage with the Lancer Evolution, the Legnum is distinguished by its potent V6 twin-turbocharged engine, advanced Super Select 4WD system, and a design philosophy that merges versatile utility with sporty handling. This model was targeted towards enthusiasts and families seeking a capable and dynamic vehicle, often featuring luxury appointments and a strong foundation derived from Mitsubishi's rich motorsport heritage. This comprehensive factory service manual provides detailed workshop repair and maintenance information for the 2001 Mitsubishi Legnum. It covers all essential vehicle systems, including the engine, transmission, drivetrain, suspension, steering, brakes, and electrical components, offering systematic diagnostic procedures, step-by-step repair instructions, and rebuild guidance. The manual also includes crucial technical specifications, maintenance schedules, and troubleshooting tips, making it an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance, reliability, and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Legnum
Year:
2001
Codes
Platform:
Mitsubishi E Platform (EC5W)
Chassis Code:
EC5W
👋 Introduction
Market Position
Segment:
Mid-size station wagon (performance variant of the Lancer platform).
Target Audience:
Enthusiasts seeking a practical yet performance-oriented family vehicle, tuners, and owners requiring in-depth maintenance and repair information.
Competitive Analysis
Key Competitors:
Subaru Legacy Outback, Nissan Stagea, Toyota Caldina GT-T.
Key Features
Design Philosophy:
Combines the practicality of a station wagon with the performance and drivetrain technology of Mitsubishi's performance sedans (e.g., Lancer Evolution).
Powertrain Options:
Available with potent V6 engines and advanced all-wheel-drive systems.
Unique Selling Proposition:
Sporty handling and performance capabilities within a versatile wagon body style, often featuring luxury appointments.
📋 Manual Details
Coverage Areas
Coverage:
Complete workshop service and repair
Page Count
Pages:
Hundreds (specific number not provided, but stated as comprehensive)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul of all engine components, including timing belt, cooling system, lubrication system, fuel injection, ignition, and emissions.
Transmission:
Coverage for Automatic Transmissions (e.g., INVECS-II Sport Mode) and Manual Transmissions, including diagnosis, fluid changes, clutch replacement, and internal component repair.
Drivetrain:
Front-wheel drive (FWD) and Super Select 4WD (SS4) systems, including driveshafts, differentials, CV joints, and transfer case.
Suspension:
Front MacPherson strut and multi-link rear suspension. Includes components like springs, shock absorbers, control arms, bushings, and alignment procedures.
Steering:
Power assisted steering system, including pump, rack and pinion, steering column, and tie rod ends. Diagnosis and repair procedures.
Brakes:
Hydraulic brake system, including master cylinder, brake lines, calipers, pads, rotors, ABS system, and parking brake. Component replacement and bleeding procedures.
Electrical:
Complete electrical schematics, wiring diagrams, component locations, diagnosis of charging system, starting system, lighting, accessories, and ECU troubleshooting.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, glass replacement, frame straightening, and corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning system components, including compressor, condenser, evaporator, refrigerant charging, and climate control panel diagnosis.
Safety Systems:
Airbag system components, seat belt mechanisms, and associated sensors and control modules.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter service, tire rotation, and battery checks.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex faults across all vehicle systems.
Repair:
Step-by-step instructions for the removal, repair, and reinstallation of virtually all vehicle components and systems.
Rebuild:
Detailed overhaul procedures for engines, transmissions, differentials, and other major mechanical units.
Diagnostics:
On-Board Diagnostics (OBD-II) procedures, DTC (Diagnostic Trouble Code) retrieval and interpretation, and sensor data analysis.
Calibration And Adjustment:
Procedures for setting ignition timing, idle speed, wheel alignment, and other critical adjustments.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Specifications:
Includes torque specifications, clearances, fluid capacities, resistance values, and other critical technical data.
Diagrams:
Abundant use of diagrams, illustrations, and exploded views to clarify procedures and component identification.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Typically searchable text within PDFs, allowing for quick information retrieval.
Print Quality
Quality:
High-resolution scans or digital native files ensuring clarity of text and diagrams.
Printable:
Designed to be fully printable, allowing users to create physical copies of relevant sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6A13TT (2.5L V6 Twin-Turbo)
Engine Type:
SOHC V6 Twin-Turbocharged MIVEC
Displacement:
2498 cc
Performance
Horsepower:
280 PS (276 bhp; 206 kW) @ 6000 rpm (JDM Spec)
Torque:
343 Nm (253 lb-ft) @ 4000 rpm (JDM Spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI) with twin turbochargers.
Fuel Type:
Unleaded Premium (95 RON or higher recommended).
Engine Management
ECU:
Engine Control Unit (ECU) with integrated diagnostics.
Ignition System:
Electronic ignition with coil-on-plug or distributorless ignition system.
Cooling System
Cooling Type:
Water-cooled with thermostatically controlled fan.
Lubrication System
Oil Type Spec:
Refer to manual; typically API SG/SH or higher, viscosity 10W-30 or 5W-40 recommended.
Timing Drive
Timing Belt Interval:
Recommended replacement every 90,000 - 100,000 km or 5-6 years, but refer to manual for specific vehicle.
🔧 Transmission
Standard
Type:
4-speed INVECS-II Sport Mode Automatic Transmission.
Optional
Type:
5-speed Manual Transmission (less common).
Features
All Wheel Drive:
Standard on most performance variants, often linked to Mitsubishi's Active Centre Differential (ACD) and Super Select 4WD (SS4) system.
Fluid Specifications
Automatic Transmission Fluid:
Diamond ATF SP-II M or equivalent (refer to manual for exact specification and capacity).
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
Approx. 4705 mm
Width:
Approx. 1780 mm
Height:
Approx. 1470 mm
Wheelbase:
Approx. 2740 mm
Weights
Curb Weight:
Approx. 1550 - 1650 kg (depending on trim and drivetrain)
Gross Vehicle Weight:
Refer to vehicle VIN plate.
Cargo
Cargo Volume:
Generous for a mid-size wagon, specific figures require manual consultation.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Refer to official safety rating bodies (e.g., NHTSA, Euro NCAP) for specific model year data. Generally expected to meet standards of its era.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard.
Traction Control:
Traction Control System (TCL) often available on higher trims or AWD models.
AWD System:
Advanced Super Select 4WD (SS4) and Active Centre Differential (ACD) on performance variants for enhanced traction and handling.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags may be optional or standard on certain trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
Body Structure:
Reinforced safety cell and crumple zones designed for occupant protection.
💡 Technology Features
Infotainment
Audio System:
Factory fitted premium audio system with CD player and radio. Some models may have optional premium sound systems.
Climate Control:
Automatic climate control with digital display on higher trims.
Driver Assistance
Cruise Control:
Standard on most variants.
Parking Sensors:
May be optional on certain models.
Connectivity
Wiring Harnesses:
Comprehensive wiring diagrams in the manual detail factory wiring for all electronic systems, including potential for aftermarket upgrades.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 - 10,000 km or 6 months, but consult manual for specific oil and driving conditions.
Engine Oil Filter:
Replace with every oil change.
Air Filter:
Inspect every 15,000 km, replace as needed or every 30,000 km.
Cabin Air Filter:
Inspect annually, replace as needed or every 20,000 km.
Spark Plugs:
Typically every 90,000 - 100,000 km (iridium or platinum plugs).
Coolant Flush:
Every 2 years or 40,000 km.
Brake Fluid:
Flush and replace every 2-3 years.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 - 5.0 liters (with filter, for 6A13TT) - consult manual.
Coolant Capacity:
Approx. 7.0 - 8.0 liters (for 6A13TT) - consult manual.
Known Issues
Ignition Coils:
Premature failure of ignition coils can occur, leading to misfires.
Turbocharger:
Turbocharger seals can degrade over time, leading to oil leaks or reduced boost pressure. Regular oil changes are critical.
Timing Belt Tensioner:
Tensioner bearing failure can lead to timing belt issues; recommended replacement with the belt.
Suspension Bushings:
Wear and tear on suspension bushings, particularly in the rear multi-link setup, can lead to knocking sounds and poor handling.
Automatic Transmission:
INVECS-II transmissions can sometimes exhibit harsh shifting if fluid is not maintained or if control solenoids wear.
Rust:
Like many vehicles of this era, check for rust in common areas like wheel arches, sills, and underbody, especially in regions with harsh winters.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi has a strong heritage in rally sport and performance vehicles, often translating this expertise into their production cars.
Model Evolution
Linage:
The Legnum is the wagon variant of the Mitsubishi Galant, sharing many components and performance characteristics. It was developed alongside the Mitsubishi Lancer Evolution series.
Production
Production Period:
The Legnum (and its sedan counterpart, the Galant) were produced from 1996 to 2004. This manual covers the facelifted second generation.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Heritage:
While not a direct award, the Legnum shares DNA with Mitsubishi's dominant rally cars (Lancer Evolution), implying a strong engineering foundation for performance and durability.
Ratings
Performance Reviews:
Praised by automotive journalists of its time for its blend of performance, practicality, and all-wheel-drive capability.
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