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Mitsubushi MIRAGE GALANT DIAMANTE Service Repair Manual 1990-2000

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This manual covers Mirage, Galant, and Diamante models produced between 1990 and 2000. These vehicles represent a diverse range of offerings, from the economical Mirage compact to the performance-oriented Galant,...
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SKU: 134349
Mitsubushi MIRAGE GALANT DIAMANTE Service Repair Manual 1990-2000
This manual covers Mirage, Galant, and Diamante models produced between 1990 and 2000. These vehicles represent a diverse range of offerings, from the economical Mirage compact to the performance-oriented Galant, including its celebrated VR-4 variant, and the flagship Diamante luxury sedan. Throughout their production years, these models were recognized for their engineering, with the Galant VR-4 and Diamante often highlighting prowess in all-wheel-drive technology and powerful V6 engines. This manual aims to provide comprehensive information for all major trim levels, ensuring accurate guidance for owners and technicians. This service and repair manual provides extensive coverage designed to assist with all aspects of vehicle maintenance and repair. It details routine maintenance procedures, engine mechanicals, fuel and drivetrain systems, suspension and steering, brakes, and electrical systems, including ignition, lighting, and charging. The manual also includes information on climate control, bodywork, and interior components. Furthermore, it offers diagnostic procedures, repair and rebuild instructions, and essential technical specifications, such as torque values and fluid capacities. This resource is an invaluable tool for ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage/Galant/Diamante
Model Years Covered:
1990-2000
👋 Introduction
Market Position
Purpose:
To provide owners and technicians with detailed, step-by-step instructions for repairing and maintaining Mitsubishi Mirage, Galant, and Diamante models from 1990-2000.
Competitive Analysis
Advantage:
Offers model and year-specific coverage, unlike generic manuals, ensuring accuracy for complex repairs and maintenance tasks.
Key Features
Content Highlight:
Step-by-step diagrams, comprehensive troubleshooting, electrical schematics, fluid capacities, and detailed technical data.
📋 Manual Details
Coverage Areas
Primary Models Covered:
Mitsubishi Mirage, Mitsubishi Galant, Mitsubishi Diamante
Trim Levels Covered:
All major trim levels for the specified model years, including base, ES, LS, GTS, VR-4 (for Galant and Diamante), etc.
Region Applicability:
Likely applicable to North American market models, with potential for international variations
Page Count
Estimated Page Count:
Varies greatly by specific model and year, but typical comprehensive service manuals for this era range from 1000-3000+ pages.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head and valve overhaul, cylinder and piston replacement, crankshaft and connecting rod service, camshaft and timing system, engine lubrication and cooling systems.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, throttle body, emission control systems (EVAP).
Drivetrain Transmission:
Manual transmission, automatic transmission (including sub-transmission if applicable, e.g., for AWD models), clutch service, gearshift linkage, propeller shaft, differentials.
Drivetrain Drivaxles:
Front wheel drive axles, rear wheel drive axles (if applicable), CV joints.
Suspension Steering:
Front suspension (struts, control arms, ball joints, bushings), rear suspension (multi-link, trailing arms, bushings), shock absorbers, steering rack, power steering system, wheel alignment specifications.
Brakes:
Hydraulic brake system, brake master cylinder, brake calipers, brake pads, brake rotors, parking brake, Anti-lock Braking System (ABS) components and diagnostics.
Electrical Charging:
Battery, alternator, voltage regulator, starter motor, wiring diagrams for charging system.
Electrical Ignition:
Ignition system components (coil, distributor/distributorless ignition, spark plugs, wires), ignition timing specifications, troubleshooting ignition faults.
Electrical Lighting:
Headlights, taillights, interior lighting, bulb specifications, wiring diagrams.
Electrical Instruments Switches:
Instrument cluster, dashboard warning lights, HVAC controls, power windows, door locks, mirrors, ignition switch, starter switch, circuit protection (fuses and relays).
Climate Control:
HVAC system operation, air conditioning system components, heater core, blower motor, refrigerant types and capacities.
Body Interior:
Interior trim removal/installation, seat service, airbag system components (with safety precautions), headliner, dashboard removal.
Body Exterior:
Exterior trim, bumpers, doors, hood, trunk lid, glass replacement, door seals.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, air filter replacement, spark plug replacement, tire rotation, brake pad inspection.
Diagnostic Procedures:
Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) if applicable to the era, symptom-based troubleshooting.
Repair Rebuild:
Complete engine rebuild procedures, transmission overhaul, brake system component replacement, suspension component replacement, steering system repair.
Electrical Repair:
Component testing, wiring harness repair, connector diagnosis, starter/alternator testing and replacement, switch testing.
Specifications Data:
Torque specifications for critical fasteners, fluid capacities, wiring diagrams, vacuum diagrams, technical data for various systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Print Options:
Printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options Mirage:
Likely includes 1.5L (4G15), 1.6L (4G92), and potentially 1.8L (4G93) inline-4 engines.
Engine Options Galant:
Includes 2.0L (4G63), 2.5L V6 (6A13), and the turbocharged 2.0L (4G63T) for VR-4 models.
Engine Options Diamante:
Primarily 3.0L V6 (6G72) and 3.5L V6 (6G74).
Performance
Typical Horsepower Range:
Ranges from approximately 90 hp for base Mirage models to over 200 hp for turbocharged Galant VR-4 variants and V6 Diamante models.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) across all models and engine variants in this period.
🔧 Transmission
Standard
Mirage Standard Transmission:
5-speed manual transmission.
Galant Standard Transmission:
5-speed manual transmission; 4-speed automatic transmission.
Diamante Standard Transmission:
4-speed or 5-speed automatic transmission.
Optional
Mirage Optional Transmission:
3-speed or 4-speed automatic transmission.
Galant Optional Transmission:
All-wheel drive (AWD) with Active Yaw Control (AYC) for VR-4 models, often paired with a 5-speed manual or automatic.
Diamante Optional Transmission:
All-wheel drive (AWD) on certain models.
Features
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) or manual transmission fluid types will be detailed in the manual. Commonly used ATFs include Dexron II/III or equivalent.
📐 Dimensions
Exterior
Vehicle Types:
Compact sedan (Mirage), Mid-size sedan (Galant), Full-size/Executive sedan (Diamante). Hatchback and Coupe variants also existed for Mirage and Galant respectively.
Weights
Curb Weight Range:
Approximately 2100 lbs (Mirage) to 3500+ lbs (Diamante VR-X or AWD models).
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by model and year; early models may have fewer safety features. Later models (mid-to-late 90s) would have improved crash structures and potentially dual airbags.
Active Features
Available Safety Features:
Anti-lock Braking System (ABS) available on higher trims and performance models, Traction Control System (TCS) on some AWD models.
Passive Features
Available Passive Safety:
Front airbags, seat belts with pretensioners, reinforced body structure.
💡 Technology Features
Infotainment
Audio Systems:
Factory cassette players and CD players, often with upgraded speaker systems on higher trims. Basic AM/FM radio.
Driver Assistance
Features:
Limited by modern standards. Cruise control was common on most models. ABS and Traction Control were available on higher-end or performance variants.
Connectivity
Features:
No integrated smartphone connectivity (Bluetooth, Apple CarPlay, Android Auto) as this technology was not prevalent in this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Specific recommendations are in the manual.
Timing Belt Replacement:
Critical for most Mitsubishi engines of this era. Generally recommended every 60,000-90,000 miles or 5-7 years. Failure can cause severe engine damage.
Transmission Fluid Change:
Automatic transmission fluid typically every 30,000-50,000 miles. Manual transmission fluid may vary.
Fluid Specifications
Engine Oil Type:
Varies by engine and temperature. Common recommendations include 5W-30, 5W-40, or 10W-30. Manual will specify API service classification (e.g., SG, SH).
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Specific color or formulation might be recommended.
Known Issues
Common Galant Vr4 Issues:
Turbocharger wear, clutch wear (manual transmission), transfer case issues (AWD), catalytic converter failure, ABS sensor failures.
Common Diamante Issues:
Automatic transmission issues, suspension component wear (especially early models), front crank seal leaks, catalytic converter failure.
Common Mirage Issues:
Minor oil leaks, suspension wear, occasional electrical gremlins, exhaust system corrosion.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history of engineering, known for its technological advancements, particularly in turbocharged engines and all-wheel-drive systems (e.g., '4WD' and 'Super All-Wheel Control' - S-AWC).
Model Evolution
Mirage Evolution:
Evolved from a subcompact to a compact, known for its fuel efficiency and affordability. The later models saw performance variants like the Mirage Cyborg.
Galant Evolution:
Evolved through several generations, becoming a well-regarded mid-size sedan. The VR-4 variant, particularly in the 8th generation (1990-2000), was a performance icon with its turbocharged engine and AWD.
Diamante Evolution:
Positioned as Mitsubishi's flagship sedan, emphasizing luxury, comfort, and advanced technology for its time. Offered in various configurations, including performance-oriented AWD models.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some assembly potentially occurring in other global locations.
🏆 Awards & Recognition
Recognitions
Galant Vr4 Accolades:
The Mitsubishi Galant VR-4 was often praised in automotive media for its performance, handling, and advanced AWD system, earning it a strong following among enthusiasts.
Ratings
General Vehicle Perception:
Mirage: generally seen as an affordable and reliable compact. Galant: a strong contender in the mid-size segment, especially the VR-4. Diamante: positioned as a comfortable and technologically advanced luxury sedan.
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