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Mitsubishi Montero 2006 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 2006 Codes Platform Code: NS Chassis Code: V80/V90 Series 👋 Introduction Market Position Segment: Full-size SUV, Body-on-frame Target Audience: Off-road enthusiasts,...
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SKU: 57637
Mitsubishi Montero 2006 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Montero
Year:
2006
Codes
Platform Code:
NS
Chassis Code:
V80/V90 Series
👋 Introduction
Market Position
Segment:
Full-size SUV, Body-on-frame
Target Audience:
Off-road enthusiasts, families requiring robust and capable utility vehicle
Competitive Analysis
Key Competitors 2006:
Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Chevrolet TrailBlazer, Jeep Grand Cherokee, Land Rover LR3.
Key Features
Off Road Capability:
Renowned for its off-road prowess with available Super Select II 4WD system offering multiple modes (2H, 4H, 4HLc, 4LLc).
Engine Power:
Strong V8-like performance from the standard 6G75 MIVEC V6 engine.
Interior Space:
Spacious interior, often with a third-row seating option for larger families.
Build Quality:
Robust construction, typical of Japanese body-on-frame SUVs.
📋 Manual Details
Coverage Areas
Engine:
3.8L V6 (6G75)
Transmission:
5-Speed Automatic
Drivetrain:
4WD / AWD (Super Select II)
Body Styles:
3-door (Short Wheelbase), 5-door (Long Wheelbase)
Page Count
Estimated Pages:
Over 2000 pages (typical for full service manual)
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, ignition system, lubrication system, cooling system, exhaust system, emissions control, manual and automatic transmission, transfer case, drive shafts, axles, differentials.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS and EBD), wheel bearings, tire specifications.
Electrical:
Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, power windows, power locks, mirrors, audio system, HVAC controls, body control modules, fuse box diagrams, wiring diagrams for all major systems.
Body:
Body panels, doors, hood, tailgate, bumpers, glass, interior trim, seats, weatherstripping, chassis and frame.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, brake pad replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, error code interpretation (OBD-II), electrical circuit diagnosis.
Repair:
Engine rebuild, transmission overhaul, brake caliper replacement, suspension component repair, electrical component repair and replacement, body panel repair.
Rebuild:
Detailed instructions for rebuilding major components like the engine, transmission, and transfer case.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including specific test procedures for sensors, actuators, and control modules. Access to diagnostic trouble codes (DTCs) and their interpretation.
Repair Detail Level:
Comprehensive, step-by-step instructions with torque specifications, special tool requirements, alignment procedures, and diagrams.
Electrical Diagrams:
Full vehicle wiring diagrams, including component locations, connector pinouts, and circuit descriptions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G75
Engine Type:
SOHC V6 with MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Displacement:
3.8 Liters (3828 cc)
Performance
Horsepower:
250 hp @ 5750 rpm (approx.)
Torque:
260 lb-ft @ 3750 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 (can use higher for marginal improvement)
Cooling System
Coolant Capacity:
Approx. 9.7 Liters (10.2 US Quarts)
Lubrication System
Oil Capacity:
Approx. 5.0 Liters (5.3 US Quarts) with filter change
Recommended Oil Viscosity:
SAE 5W-30
Engine Maintenance
Spark Plug Type:
Iridium (e.g., NGK IZFR5N)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (W5A58)
Optional
Transmission Type:
None for 2006 US market (Manual was available in some global markets)
Features
Drivetrain System:
Super Select II 4WD (Electronic control with 2H, 4H, 4HLc, 4LLc modes)
Drivetrain
Transfer Case Fluid:
API GL-4 or GL-5, SAE 75W-90 (refer to manual for exact specification)
Differential Fluid Front:
API GL-5, SAE 80W-90 (refer to manual for exact specification)
Differential Fluid Rear:
API GL-5, SAE 80W-90 (with limited-slip additive if applicable, refer to manual)
Automatic Transmission Fluid
Atf Type:
Diamond ATF-SP II M or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Length Swb:
177.4 inches (4505 mm)
Length Lwb:
188.4 inches (4785 mm)
Width:
75.0 inches (1905 mm)
Height:
73.0 inches (1855 mm)
Wheelbase Swb:
105.0 inches (2665 mm)
Wheelbase Lwb:
112.6 inches (2860 mm)
Weights
Curb Weight Lwb Approx:
4800 - 5200 lbs (2177 - 2359 kg)
Towing Capacity Approx:
5000 - 7000 lbs (2268 - 3175 kg) depending on configuration and local regulations.
Gross Vehicle Weight Rating Gvwr Lwb Approx:
6300 - 6500 lbs (2858 - 2948 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Impact:
Five Stars (for models equipped with side airbags)
NHTSA Frontal Passenger Impact:
Five Stars (for models equipped with side airbags)
IIHS Frontal Offset Score:
Good (for models tested)
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard
Anti Lock Braking System ABS:
Standard
Electronic Brakeforce Distribution Ebd:
Standard
Passive Features
Airbags Front:
Driver and Front Passenger Airbags
Airbags Side:
Optional/Standard on higher trims (Front and Rear Side Curtain Airbags)
Seatbelts:
Three-point seatbelts with pretensioners for all occupants
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio system with subwoofer.
Navigation:
Optional factory navigation system (rare).
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional (rear)
Connectivity
Auxiliary Input:
Typically not standard on base models, may be available on higher trims or via aftermarket additions.
Climate Control
HVAC System:
Manual or Automatic Climate Control depending on trim level. Rear HVAC outlets often present.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended).
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on driving conditions.
Coolant Flush:
Every 30,000 miles or 2-3 years.
Transmission Fluid Change:
Every 30,000 - 50,000 miles, especially under severe use.
Spark Plug Replacement:
Every 60,000 - 100,000 miles (Iridium plugs).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
MS-59933 or Dexron II/III compatible (refer to manual)
Windshield Washer Fluid:
Water/Washer Fluid Mixture
Known Issues
Common Wear Items:
CV joints, wheel bearings, suspension bushings due to weight and off-road use. Catalytic converters can sometimes fail.
Electrical Gremlins:
Occasional reports of minor electrical issues, often related to grounding or aging wiring harness components.
Transmission Shifting:
While generally robust, some owners have reported occasional rough shifting; fluid and filter changes are critical.
Rust:
As with many body-on-frame SUVs of this era, rust can be an issue in regions with heavy road salt use, particularly on the frame, exhaust, and brake lines.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Mitsubishi has a long history of producing capable off-road vehicles, dating back to models like the Pajero (Montero in many markets).
Model Evolution
Third Generation:
The 2006 model year represents the third generation of the Montero (NS platform), which debuted for the 2000 model year and received a significant refresh for 2003.
Design Philosophy:
Emphasized a blend of on-road comfort and serious off-road capability, a distinction from more car-like crossover SUVs.
Production
Manufacturing Location:
Japan (and assembly in other regions).
Production Timeline Us
Years In Us Market:
1997-2006 (as Montero; Montero Sport was also sold concurrently).
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Frequently cited for its off-road capability by automotive publications and enthusiasts. Often compared favorably to competitors in this specific area.
Value Proposition:
Considered a strong value proposition in the used market for its durability and capability, especially compared to newer, more complex SUVs.
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