Segment:
Full-size SUV, known for off-road capability and durability
Usp:
Robust construction, capable four-wheel-drive systems (Super Select 4WD-II), comfortable interior for its class
Competitors:
Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee
Body Styles:
3-door (Short Wheelbase - SWB) and 5-door (Long Wheelbase - LWB)
Drivetrain:
Part-time 4WD and Full-time 4WD (Super Select 4WD-II)
Off Road Capability:
Body-on-frame construction, high ground clearance, locking center differential (on some models)
Coverage Scope:
Complete factory service and repair information
Trim Levels Covered:
All available trim levels for the 2004 model year
Market Variants:
All major market variants (e.g., North America, Europe, Asia-Pacific)
Estimated Page Count:
Hundreds (specific count not provided, but implies comprehensive coverage)
Type:
Factory Service Repair Manual
Engine:
Detailed diagnostics, repair, and overhaul for all gasoline and diesel variants
Transmission:
Automatic and Manual transmission repair, clutch, driveline, and transfer case
Brakes:
Hydraulic system, ABS, EBD, brake pad/rotor replacement, caliper repair
Suspension:
Front and rear suspension, shock absorbers, springs, bushings, alignment specifications
Steering:
Power steering system, steering rack/box, tie rods, wheel alignment
Electrical:
Wiring diagrams, fuse box layouts, charging system, starting system, lighting, accessories
HVAC:
Air conditioning, heating, ventilation system repair and diagnostics
Bodywork:
Exterior and interior trim removal/installation, door mechanisms, glass, body panel repair
Chassis:
Frame and chassis component inspection and repair
Safety Systems:
Airbag system diagnostics and repair, seatbelt mechanisms
Maintenance:
Routine service, oil changes, filter replacements, fluid checks
Diagnostics:
Troubleshooting guides, symptom-based fault finding, diagnostic trouble codes (DTCs)
Repair:
Component removal and installation, sub-assembly repair, engine rebuilds, transmission overhauls
Adjustment:
Brake adjustments, clutch adjustments, parking brake adjustments
Calibration:
Sensor calibration, electronic module calibration
Installation:
Accessory installation, component upgrades, timing belt/chain replacement procedures
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Diagnostic Capability:
Advanced, including detailed wiring diagrams and component testing procedures
Engine Rebuild:
Complete engine overhaul procedures, including torque specifications, clearances, and assembly order
Transmission Repair:
Detailed diagrams and procedures for automatic and manual transmission disassembly, inspection, and reassembly
Engine Code Example:
6G72 (3.0L V6 Gasoline), 6G74 (3.5L V6 Gasoline), 4M41 (3.2L Diesel)
Engine Type Example:
SOHC or DOHC V6 gasoline, Turbocharged Direct Injection Diesel (TDI)
Horsepower Range:
Approx. 170 HP (3.0L) to 235 HP (3.5L Gasoline), 165 HP (3.2L Diesel)
Torque Range:
Approx. 255 Nm (3.0L) to 345 Nm (3.5L Gasoline), 373 Nm (3.2L Diesel)
Fuel Delivery:
Multi-point Fuel Injection (MPI) for gasoline, Common Rail Direct Injection (CRDI) for diesel
Recommended Fuel Gasoline:
Unleaded Gasoline, 91 Octane (RON/MON)
Recommended Fuel Diesel:
ULSD (Ultra-Low Sulfur Diesel)
Transmission Type Standard:
5-speed Manual (less common), 4-speed Automatic (common)
Transmission Type Optional:
5-speed Automatic (on some higher trims/engines)
Drivetrain Integration:
Seamless integration with Super Select 4WD-II system
Automatic Transmission Fluid:
Diamond ATF SP-II M or SP-III (Consult specific engine/transmission for exact spec)
Manual Transmission Fluid:
GL-4 or GL-5 Gear Oil (Consult specific transmission for exact spec)
Length Lwb:
Approx. 4,890 mm (192.5 in)
Width:
Approx. 1,875 mm (73.8 in)
Height:
Approx. 1,865 mm (73.4 in)
Wheelbase Lwb:
Approx. 2,780 mm (109.4 in)
Cargo Volume Seats Up:
Significant, variable depending on configuration (e.g., 3rd-row folded)
Curb Weight Range:
Approx. 1,900 kg to 2,200 kg (4,189 lbs to 4,850 lbs)
Towing Capacity:
Varies by market and configuration, typically up to 2500-3500 kg (5500-7700 lbs)
NHTSA Ratings:
Varies by market and specific tests conducted for the model year
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Airbags:
Driver and front passenger airbags standard, side airbags optional on some trims
Rollover Protection:
Reinforced chassis and body structure, higher center of gravity inherent to SUVs
Oil Change Interval:
Typically 7,500 - 15,000 km (4,500 - 9,000 miles) or 6-12 months, depending on driving conditions
Timing Belt Replacement:
For gasoline engines with timing belts (e.g., 6G72, 6G74), typically 90,000 - 100,000 km (56,000 - 62,000 miles)
Transmission Fluid Change:
Every 40,000 - 80,000 km (25,000 - 50,000 miles) for automatic transmissions
Engine Oil Spec:
API SN/SP or ACEA A3/B4, viscosity typically 5W-30, 10W-30, or 10W-40 (Consult owner's manual/manual for exact spec based on engine and climate)
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent Ethylene Glycol based coolant with Organic Acid Technology (OAT)
Brake Fluid Type:
DOT 3 or DOT 4
Engine Timing Belt:
Risk of belt failure if not replaced at recommended intervals, causing catastrophic engine damage (for belt-driven engines)
Diesel Glow Plugs:
Potential for failure of glow plugs leading to hard starting in cold weather (4M41 diesel)
Suspension Bushings:
Wear and tear on suspension bushings over time, leading to clunks or imprecise handling
Automatic Transmission:
Some reports of rough shifting or overheating with heavy use or neglected maintenance
Mitsubishi SUV History:
Long lineage of rugged, off-road capable vehicles dating back to the original Pajero (1982)
Generation Covered:
Third Generation Pajero (1999-2006)
Platform Changes:
Transition to monocoque chassis with integrated frame for improved on-road handling and safety
Production Plant:
Multiple plants globally, primarily Japan
Popularity:
Hugely popular globally, particularly in markets valuing off-road prowess and utility
