Vehicle Type:
Mid-size SUV / Off-road capable SUV.
Target Audience:
Owners seeking to perform maintenance, repairs, and restoration on their 1998 Mitsubishi Pajero Sport/Montero Sport/Challenger.
Competitors 1998:
Jeep Cherokee (XJ), Toyota 4Runner, Ford Explorer, Nissan Pathfinder, Land Rover Discovery.
Vehicle Strengths:
Rugged construction, off-road capability, reliable powertrains, versatile interior.
Diy Support:
Designed for DIY enthusiasts and professional technicians alike, empowering owners to save on labor costs.
Authenticity:
Corresponds to the same manuals used by factory-trained technicians and authorized workshops.
Engine Mechanical:
Engine assembly, disassembly, overhaul, lubrication, cooling, fuel system, intake and exhaust systems.
Engine Electrical:
Ignition system, starting system, charging system, engine control system, emission control system.
Drivetrain:
Clutch, manual transmission, propeller shaft, front and rear axles, wheel and tire assembly, power plant mount.
Suspension Steering:
Front suspension, rear suspension, steering system, wheel alignment.
Brakes:
Parking brakes, hydraulic brake system, ABS (if applicable).
Body Chassis:
Body construction, exterior panels, interior trim, doors, windows, lifting points.
Electrical Systems:
Lighting system, instrumentation, power outlets, wiring diagrams, fuse/relay locations.
HVAC:
Heating, ventilation, and air conditioning system.
Maintenance:
Routine maintenance checks, fluid changes, filter replacements, lubrication schedules.
Troubleshooting:
Diagnostic procedures, common problems and their solutions, symptom-based troubleshooting guides.
Repair Rebuild:
Detailed step-by-step instructions for component removal, installation, repair, and overhaul.
Diagnostics:
Engine diagnostics, electrical system diagnostics, brake system diagnostics, transmission diagnostics.
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics.
Illustrations:
Illustrated with clear, step-by-step instructions and diagrams.
Data Tables:
Includes specifications, torque values, clearances, and other critical data.
File Type:
PDF (Portable Document Format)
Compatibility:
Readable on all major operating systems (Windows, macOS, Linux) with a PDF reader.
Download Access:
Instant digital download after payment, with a limited download window (e.g., three days).
Printability:
Printable on any computer and printer, with no restrictions mentioned.
Binding:
Not applicable (digital download, no physical binding).
Paper Quality:
Not applicable (digital download, no physical paper).
Potential Size:
Up to 5 GB (indicating very high detail).
Engine Codes:
Likely 4D56 (2.5L Turbo Diesel), 6G72 (3.0L V6 SOHC/DOHC), 6G74 (3.5L V6 SOHC/DOHC) – specific to market and trim.
Displacement Options:
2.5 Liters (Diesel), 3.0 Liters (V6 Petrol), 3.5 Liters (V6 Petrol)
Horsepower Range:
Approx. 94 hp (2.5L Diesel) to 200+ hp (3.5L V6) - depending on specific engine variant and tuning.
Torque Range:
Approx. 170 Nm (2.5L Diesel) to 300+ Nm (3.5L V6) - depending on specific engine variant.
Diesel Injection:
Indirect injection, likely with turbocharging and intercooler.
Petrol Injection:
Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI).
ECU:
Engine Control Unit (ECU) manages fuel, ignition, and emissions.
Manual Gearbox:
5-speed manual transmission typically available.
Automatic Gearbox:
4-speed automatic transmission often an option, particularly on V6 models.
Transfer Case:
Super Select 4WD system or Easy Select 4WD system, with various selectable 2WD/4WD modes and low-range gearing.
Crash Test Data:
Information on crashworthiness for the specific model year would be detailed within the manual, though formal ratings may vary by region and era.
ABS:
Anti-lock Braking System (ABS) may be optional or standard depending on trim level.
Airbags:
Driver and front passenger airbags.
Seatbelts:
3-point seatbelts with pretensioners.
Audio System:
Basic AM/FM radio with cassette player or CD player, often with optional amplifier and speaker upgrades.
Navigation:
Aftermarket navigation systems were common; factory navigation was rare for this era.
Cruise Control:
Optional cruise control system on many models.
Power Accessories:
Power windows, power locks, and power mirrors were available on higher trim levels.
Oil Change Interval:
Typically every 5,000-10,000 km or 6 months for petrol, and 5,000-7,500 km for diesel, depending on driving conditions. Specifics in manual.
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on dusty conditions. Specifics in manual.
Spark Plug Replacement:
Approx. 40,000-100,000 km for petrol engines depending on plug type. Specifics in manual.
Engine Oil:
API SG or higher. Viscosity: 10W-30, 10W-40, 5W-30 (for cold climates). Specific recommendations for petrol and diesel engines are in the manual. Capacity approx. 5-7 liters.
Transmission Fluid Manual:
API GL-4 or GL-5 Gear Oil. Viscosity: 75W-90 or 80W-90. Capacity approx. 2-3 liters.
Transmission Fluid Automatic:
Dexron-II or Dexron-III compatible ATF. Capacity approx. 3-5 liters (drain and fill).
Coolant:
Ethylene glycol-based antifreeze coolant, mixed 50/50 with distilled water. Capacity approx. 8-10 liters.
Diesel Glow Plugs:
Glow plug failure can lead to hard starting in cold weather for diesel models.
Suspension Bushings:
Wear and tear on suspension bushings can lead to clunking noises and poor handling.
Exhaust Manifold Cracks:
Some V6 petrol engines are known to develop cracks in the exhaust manifolds.
Transmission Shifting Issues:
Automatic transmission issues, such as delayed shifting or harsh engagement, may require fluid changes or internal inspection.
Mitsubishi Offroad:
Mitsubishi has a long and storied history in off-road vehicles, particularly with the Pajero lineage (which the Pajero Sport is derived from).
First Generation Pajero Sport:
The first generation Pajero Sport (often referred to as the Mitsubishi Challenger or Montero Sport in different markets) was introduced in 1996, based on the Pajero (Second Generation) platform.
Manufacturing Locations:
Primarily manufactured in Japan and other global facilities for various markets.
