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Mitsubishi Sigma 1996 1997 Factory Service Repair Manual

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This manual covers the Sigma, a full-size luxury sedan produced for the 1996 and 1997 model years. This generation, also known as the Diamante in many markets, was recognized for...
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Tipo: Car
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SKU: 69925
Mitsubishi Sigma 1996 1997 Factory Service Repair ManualMitsubishi Sigma 1996 1997 Factory Service Repair ManualMitsubishi Sigma 1996 1997 Factory Service Repair Manual
This manual covers the Sigma, a full-size luxury sedan produced for the 1996 and 1997 model years. This generation, also known as the Diamante in many markets, was recognized for its comfortable ride, spacious interior, and powerful V6 engines, offering a blend of performance and luxury. It competed effectively with other premium sedans of its era, providing sophisticated styling and a value proposition that appealed to a discerning buyer. The Sigma, built on a platform shared with premium offerings, was primarily manufactured in Japan. This comprehensive Factory Service Repair Manual (FSM) provides detailed information for the maintenance, troubleshooting, diagnostics, and repair of all aspects of the Sigma 1996-1997. It covers essential systems including engine service, transmission repair, brake systems, suspension, steering, cooling, fuel injection, electrical systems, HVAC, and chassis/body components. Additionally, the manual includes troubleshooting guides, detailed repair procedures, and technical specifications, making it an indispensable resource for owners, mechanics, and technicians seeking to maintain or restore their vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Sigma
Model Years Covered:
1996, 1997
Chassis Code:
This manual likely covers the 'CY/CZ' chassis generation of the Mitsubishi Sigma, which was also sold as the Mitsubishi Diamante in many markets.
Generation
Generation Designation:
Second Generation (1990-1996 in Japan, with later model years extending into 1997 in export markets). This manual specifically targets the latter part of this generation.
👋 Introduction
Market Position
Market Segment:
Full-size luxury sedan.
Competitive Analysis
Competitors:
Competed with vehicles like the Toyota Avalon, Lexus ES, Acura Legend, and Nissan Maxima of the era.
Key Features
Key Selling Points:
Known for its comfortable ride, spacious interior, powerful V6 engines, and often sophisticated styling for its time. Offered a blend of performance and luxury.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair, covering all aspects of maintenance, troubleshooting, diagnostics, and repair procedures for all styles of the Mitsubishi Sigma 1996-1997.
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but typical for comprehensive factory manuals of this era).
Manual Type
Manual Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Comprehensive coverage including diagnostics, overhaul, component testing, and repair for all engine variants.
Transmission Service Repair:
Detailed procedures for automatic and manual transmissions (if applicable), including overhaul, diagnostics, and fluid management.
Brake System:
Covers ABS, disc/drum components, hydraulic systems, and related diagnostics.
Wiring Diagrams:
Detailed electrical system wiring diagrams, crucial for diagnosing electrical faults.
Electrical System:
Comprehensive diagnostics and repair procedures for all electrical components and circuits.
Suspension:
Front and rear suspension diagnostics, repair, alignment specifications, and component replacement.
Steering:
Power steering system, steering column, and linkage diagnostics and repair.
Cooling System:
Radiator, water pump, thermostat, hoses, and fan diagnostics and repair, including coolant specifications.
Fuel Injection Fuel System:
Fuel pump, injectors, pressure regulator, fuel lines, and EFI system diagnostics.
Emission System:
Catalytic converter, EGR, O2 sensors, and related emission control components and diagnostics.
Heater Air Conditional:
HVAC system diagnostics, refrigerant handling, component repair, and climate control troubleshooting.
Engine Control System:
ECU/ECM diagnostics, sensor testing, and powertrain control module information.
Chassis Body:
Frame, body panels, doors, hinges, latches, and associated hardware repair.
Restraint System:
Airbag system diagnostics, SRS components, and seatbelt mechanisms.
Interior:
Trim removal, seat adjustment, dashboard components, and interior fittings.
Differential Drive:
Front and rear differential service, lubrication, and repair (for AWD models, if applicable).
Axle:
Front and rear axle shaft service, CV joints, and wheel hub components.
General Maintenance:
Routine checks, fluid level adjustments, filter replacements, and basic upkeep.
Periodic Lubrication:
Lubrication points, schedules, and lubricant specifications for various chassis components.
Procedures Included
Troubleshooting:
Advanced troubleshooting guide to diagnose and resolve common and complex issues.
Repair Procedures:
Detailed step-by-step repair instructions for virtually all vehicle components.
Rebuild Refurbish Restore:
Guidance for complete vehicle restoration and major component rebuilding.
Diagnostics:
Diagnostic trouble codes (DTCs) and procedures for various electronic and mechanical systems.
Technical Depth
Technical Depth:
Covers everything from fundamental maintenance to in-depth engine and transmission overhauls, comparable to what factory-trained technicians use.
📊 Manual Specifications
File Specifications
Print Quality:
High resolution, allowing for clear printing of all pages and diagrams.
Searchability:
Searchable PDF format for quick information retrieval.
Printability:
Fully printable, with options to print individual pages, chapters, or the entire manual.
Content Authenticity:
Actual Genuine Factory Service Manuals, not third-party reproductions.
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Delivery Method:
Instant download link provided on the checkout page after payment.
Required Software:
Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily featured Mitsubishi's 6G7x series V6 engines. Likely options include the 6G72 (3.0L SOHC/DOHC) and potentially the 6G73 (2.5L DOHC V6) or 6G74 (3.5L DOHC V6) depending on market and trim. The manual would specify exact engines.
Performance
Horsepower Torque:
Varies by engine, but typically in the range of 170-240 horsepower and 180-240 lb-ft of torque for the 3.0L and 3.5L V6 engines of this period. Specific figures are detailed in the manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point fuel injection (MPI) as standard.
Engine Management
Engine Control Unit:
ECU (Engine Control Unit) or ECM (Engine Control Module) with sensor inputs from various engine and chassis sensors.
🔧 Transmission
Standard Transmission
Transmission Type:
Primarily offered with a 4-speed automatic transmission. Some markets may have offered a 5-speed manual transmission, though less common for this model.
Optional Transmission
Transmission Type Optional:
Possible 5-speed manual transmission depending on market and trim level.
Features
AWD Option:
Some models, particularly higher trims or specific market variants, were available with an All-Wheel Drive (AWD) system.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2770 mm (109.1 inches).
Length:
Approximately 4800-4900 mm (189.0-192.9 inches), depending on front/rear fascias.
Width:
Approximately 1780-1800 mm (70.1-70.9 inches).
Height:
Approximately 1400-1450 mm (55.1-57.1 inches).
Weights
Curb Weight:
Typically ranged from 1500-1700 kg (3300-3750 lbs) depending on engine and options.
🛡️ Safety Features
Ratings
Crash Test Performance:
Specific crash test ratings from major organizations like NHTSA or IIHS for the 1996-1997 Sigma are not widely publicized but generally reflect the safety standards of the mid-to-late 1990s. The manual details structural integrity and component safety features.
Active Features
ABS:
Anti-lock Braking System (ABS) was typically standard or a common option on higher trims.
Traction Control:
Traction Control System (TCS) was available on some models, particularly those with AWD.
Passive Features
Airbags:
Driver and front passenger airbags (SRS) were standard.
Seatbelts:
Three-point seatbelts for all occupants, with pre-tensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/Cassette/CD players, often with premium sound systems on higher trims. The manual covers system diagnostics and component repair.
Driver Assistance
Cruise Control:
Standard cruise control system, with diagnostics and repair procedures covered.
Connectivity
Interior Features:
Power windows, power locks, power mirrors, power seats (on higher trims), automatic climate control (on some models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. The manual provides precise intervals and oil specifications.
Spark Plug Replacement:
Intervals vary by spark plug type (copper, platinum, iridium), typically ranging from 30,000 to 100,000 miles. The manual will specify the correct type and interval.
Timing Belt Replacement:
Crucial for these V6 engines. Intervals are typically around 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause catastrophic engine damage. The manual will detail the procedure and interval.
Fluid Specifications
Engine Oil Type:
Likely API SG or SH, with viscosity grades such as 5W-30 or 10W-30. The manual will list the exact specification and capacity.
Coolant Type:
Typically a phosphate-treated ethylene glycol coolant. The manual will specify the correct type and mixture ratio.
Transmission Fluid Type:
For automatic transmissions, likely a DEXRON-III or equivalent ATF. Manual transmissions would require specific gear oil. The manual will specify exact types and capacities.
Known Issues
Common Problems:
Potential issues common to vehicles of this era and platform can include: timing belt wear (critical), valve stem seals (oil consumption), catalytic converter failure, electrical component failures (especially sensors, window regulators, and climate control), and suspension wear (bushings, ball joints).
📚 Vehicle History
Brand Heritage
Brand Reputation:
Mitsubishi, at this time, was known for producing reliable vehicles with a focus on value and often interesting technology, though brand perception was building in the luxury/performance segments.
Model Evolution
Model Lineage:
The Sigma nameplate had varying usage globally. In many markets, this model was known as the Mitsubishi Diamante, which itself was developed on a platform shared with Mitsubishi's premium offerings and aimed at competing with established luxury brands.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Production Period:
Second generation Diamante/Sigma produced from 1990-1996 in Japan, with export models extending into 1997 for the 1997 model year. This manual specifically covers the latter part of this production run.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not as widely recognized with major awards as some competitors, the Diamante/Sigma was generally well-regarded for its comfort and value proposition in the mid-size/full-size sedan segment. Specific awards for the 1996-1997 models are not prominently documented.
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