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    Mitsubushi SIGMA DIAMANTE Service Repair Manual 1991 1992 1993 1994 1995

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    The Sigma Diamante, also known by its JDM designation, represents a distinguished sedan from the Japanese automotive manufacturer, produced primarily between 1991 and 1995. This model, often powered by robust...
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    Tipo: Car
    Proveedor:
    SKU: 131155
    The Sigma Diamante, also known by its JDM designation, represents a distinguished sedan from the Japanese automotive manufacturer, produced primarily between 1991 and 1995. This model, often powered by robust V6 engines such as the 6G71, 6G72, and 6G73, offered a blend of comfort and performance, making it a notable entry in its segment. Known for its sophisticated engineering and the availability of advanced features for its time, including Anti-lock Braking Systems (ABS) and electronic fuel injection, the Sigma Diamante was designed to provide a refined driving experience. Its lineage traces back to a commitment to quality and innovation, positioning it as a capable and reliable vehicle for discerning owners. This comprehensive service and repair manual provides detailed guidance for the Sigma Diamante (chassis codes F15A, F17A, F25A, F27A). It is meticulously organized to cover all aspects of vehicle maintenance, diagnosis, and repair, mirroring the information utilized by dealership technicians. Key areas addressed include in-depth engine overhaul and rebuilding procedures, transmission service for both automatic and manual transmissions, brake system servicing, suspension and steering alignment, and extensive electrical system diagnostics with wiring diagrams and trouble codes. The manual also details routine maintenance schedules, fluid specifications, and troubleshooting for common issues, ensuring owners and technicians have the resources needed to maintain the vehicle's optimal performance and longevity.
    🏷️ Basic Information
    Identification
    Make:
    Mitsubishi
    Model:
    Sigma Diamante
    Model Variant:
    Sigma Diamante (JDM designation for Mitsubishi Diamante)
    Codes
    Chassis Code:
    F15A, F17A, F25A, F27A
    Engine Codes:
    6G71, 6G72, 6G73 (depending on market and specific model variant)
    👋 Introduction
    Market Position
    Target Audience:
    DIY enthusiasts, independent repair shops, and Mitsubishi owners seeking detailed, professional-grade repair and maintenance information.
    Competitive Analysis
    Value Proposition:
    Provides the same level of detail and accuracy as official dealership service manuals, offering significant cost savings compared to professional labor or less comprehensive guides.
    Key Features
    Completeness:
    The manual is described as 'COMPLETE,' covering 'every single detail' and 'all models and all engines' for the specified years.
    User Friendliness:
    Designed for ease of use with step-by-step instructions, printable pages, and the ability to zoom in on diagrams and illustrations.
    Source Authenticity:
    Stated to be the 'exact same manual used by technicians at the dealerships'.
    📋 Manual Details
    Coverage Areas
    Engine:
    Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings, Timing Belt Service Procedures
    Drivetrain:
    Transmission Removal and Installation, Transmission In-Car Servicing, U-Joint and CV-Joint Service Procedures
    Chassis:
    Brakes, Sunroof, Front End and Alignment Procedures and Specifications, Suspension
    Electrical:
    Wiring Diagrams, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes
    Body And Interior:
    Sunroof Service
    Maintenance:
    Factory Maintenance Schedules and Charts, Driving Concerns
    Diagnostics:
    Trouble Codes, Troubleshooting and Diagnostics
    Page Count
    Total Pages:
    3000+
    Manual Type
    Type:
    Complete Service and Repair Manual
    Language
    Language:
    English
    Format
    Digital Format:
    PDF
    File Requirements:
    Adobe PDF Reader, WinZip
    Download Availability:
    Instant Download
    Compatibility:
    All Versions of Windows & Mac (including Vista 32/64, XP, ME, 98, NT, 2000)
    📖 Manual Coverage
    Systems Covered
    Engine:
    Comprehensive coverage including internal components, fuel systems, ignition, cooling, lubrication, and emissions control systems.
    Transmission:
    Details on both automatic and manual transmissions, including rebuild procedures, hydraulic control, clutch operation, and torque converter service.
    Brakes:
    In-depth coverage of hydraulic systems, disc and drum brake components, ABS (if equipped), parking brake, and brake fluid specifications.
    Suspension:
    Front and rear suspension components, including shock absorbers, struts, control arms, bushings, ball joints, and steering linkage. Alignment specifications included.
    Electrical:
    Extensive wiring diagrams, component locations, diagnostic procedures for electrical systems, including lighting, power windows, central locking, and audio systems.
    Climate Control:
    Air conditioning system service, capacities, refrigerant types, component troubleshooting, and heater core service.
    Fuel System:
    Fuel injection systems, fuel pump, injectors, fuel pressure regulators, and fuel filter replacement.
    Cooling System:
    Radiator, thermostat, water pump, coolant types, and fan clutch/electric fan operation.
    Procedures Included
    Engine Repair:
    Complete engine overhaul, piston and ring replacement, cylinder head reconditioning, crankshaft and bearing service, valve adjustments, timing belt/chain replacement.
    Transmission Repair:
    Transmission removal and installation, torque converter replacement, internal transmission component service, fluid and filter changes.
    Brake Repair:
    Brake pad and shoe replacement, rotor and drum resurfacing/replacement, caliper and wheel cylinder service, brake bleeding, and ABS system diagnostics.
    Suspension And Steering Repair:
    Replacement of shocks, struts, bushings, ball joints, tie rod ends, and power steering system service. Wheel alignment procedures and specifications.
    Electrical Diagnostics:
    Troubleshooting of electrical faults using wiring diagrams, diagnostic trouble codes (DTCs), and step-by-step diagnostic flowcharts.
    Timing Belt:
    Detailed step-by-step instructions for timing belt replacement, including tensioner and idler pulley procedures, and critical timing mark alignment.
    Air Conditioning:
    AC system evacuation, recharging, leak detection, compressor replacement, and evaporator/condenser service.
    Technical Depth
    Diagnostic Capabilities:
    Advanced diagnostic procedures including computer diagnostic codes, trouble shooting charts, and vacuum diagrams for in-depth problem analysis.
    Repair Scope:
    Covers everything from routine maintenance and minor repairs to major component overhauls and rebuilding, mirroring factory technician capabilities.
    Illustrations And Diagrams:
    Hundreds of detailed illustrations, diagrams, and full wiring schematics to aid in comprehension and execution of repairs.
    Specifications:
    Complete torque specifications for all fasteners, detailed specifications on every model variant covered, and factory maintenance schedules.
    📊 Manual Specifications
    File Format
    PDF Quality:
    High-resolution PDF, allowing for clear zoom-in and printing of details.
    Searchability:
    Likely text-searchable within the PDF, allowing for quick access to specific information.
    Print Quality
    Printability:
    All pages are fully printable, enabling users to print specific sections or entire chapters for workshop use.
    Binding Type
    Digital Binding:
    N/A (Digital PDF format)
    Paper Type
    Digital Paper Type:
    N/A (Digital PDF format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Options:
    Likely covered engines include the 6G71 (SOHC V6), 6G72 (SOHC and DOHC V6), and potentially the 6G73 (SOHC V6) depending on specific market configurations and model years. The Sigma Diamante was known for its V6 engines.
    Performance
    Horsepower Torque:
    Specific horsepower and torque figures vary by engine variant and market. For example, a 6G72 DOHC V6 could produce around 200-240 hp in this era. The manual will provide precise figures for each covered engine.
    Fuel System
    Injection Type:
    Electronic Fuel Injection (EFI) is standard across all engine variants.
    Timing System
    Drive Type:
    Timing belt drive for V6 engines. The manual provides critical replacement procedures.
    🔧 Transmission
    Standard
    Type:
    Often came with a 4-speed automatic transmission. Some variants might have offered a 5-speed manual.
    Optional
    Type:
    Manual transmission availability may vary by market and trim level.
    Features
    Transmission Control:
    Electronic control for automatic transmissions, with diagnostic procedures for the transmission control unit (TCU).
    Fluid Specs
    Automatic Transmission Fluid:
    The manual will specify the correct type of ATF (likely ATF SP-II or similar Dexron-II/III compatible fluids), capacity, and change intervals.
    📐 Dimensions
    Exterior
    Body Styles:
    Primarily offered as a 4-door sedan. Wagons/estates might have existed in certain markets under different names or as part of the Diamante lineup.
    Wheelbase Length:
    Wheelbase typically around 2720 mm (107.1 inches). Specific dimensions can be found in the manual.
    Weights
    Curb Weight:
    Curb weight would vary significantly by engine and trim, likely ranging from 1500 kg to 1700 kg (approx. 3300-3750 lbs).
    🛡️ Safety Features
    Ratings
    Crash Test Results:
    As an early 90s vehicle, comprehensive crash test data comparable to modern standards might be limited. The manual focuses on repair and diagnostics, not safety ratings themselves.
    Active Features
    ABS:
    Anti-lock Braking System (ABS) was an available option or standard on higher trims, and its operation and diagnostics are covered.
    Passive Features
    Airbags:
    Driver-side airbags were becoming common. Passenger airbags might have been optional. The manual would detail their systems if present.
    💡 Technology Features
    Infotainment
    Audio System:
    Factory audio systems typically included AM/FM radio with cassette player. CD players became available later in the model run or as options. The manual would cover wiring and basic troubleshooting.
    Driver Assistance
    Cruise Control:
    Cruise control was a common feature, and its operation and troubleshooting would be included.
    Connectivity
    Vehicle Diagnostics:
    On-board diagnostics (OBD-I) systems were in place. The manual details the diagnostic codes and troubleshooting trees for accessing and interpreting these codes.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typical intervals in the early 90s were around 5,000 to 7,500 miles or 6 months, but the manual will provide the exact factory recommended schedule.
    Timing Belt Replacement Interval:
    For V6 engines of this era, timing belt replacement was typically recommended every 60,000 to 90,000 miles or 5-7 years, whichever came first. The manual is crucial for this critical service.
    Fluid Specifications
    Engine Oil Type:
    The manual will specify the viscosity grade (e.g., 10W-30, 5W-30) and API service classification for the engine oil, depending on ambient temperatures.
    Coolant Type:
    The manual will list the correct type of engine coolant (e.g., ethylene glycol-based) and its mixture ratio with water.
    Known Issues
    Common Wear Items:
    As a vehicle from this era, common issues might include aging rubber components (bushings, hoses), minor electrical gremlins, and potential for head gasket issues on certain V6 engines if not properly maintained. Timing belt failure is a critical concern if not replaced on schedule.
    Recommended Checks:
    Regular inspection of the timing belt condition, coolant leaks, and suspension component wear are advisable. The manual's maintenance charts provide a comprehensive guide.
    📚 Vehicle History
    Brand Heritage
    Parent Company:
    Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a long history in vehicle production.
    Model Evolution
    Lineage:
    The Mitsubishi Diamante (sold as Sigma Diamante in some markets) was a flagship sedan for Mitsubishi, positioned above the Galant. It shared platforms and technology with Chrysler Corporation vehicles under the Diamond Star Motors (DSM) venture.
    Production
    Production Period:
    First generation produced from 1990-1996. This manual covers the initial 1991-1995 model years of this generation.
    Manufacturing Locations:
    Primarily manufactured in Japan.
    🏆 Awards & Recognition
    Recognitions
    Automotive Journal Awards:
    While specific awards for the 1991-1995 Sigma Diamante aren't prominently recalled, Mitsubishi vehicles of this era were generally seen as offering good value and technology. The manual itself is the award-winning documentation for repair.
    Ratings
    Reliability Perception:
    Reliability perceptions for Mitsubishi vehicles of this era varied; proper maintenance as outlined in this manual is key to ensuring longevity.
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