Mitsubushi Diesel Engine S6S FD35 THRU FD50 FD60 FD70 Forklift Full Service & Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

28 people are viewing this right now

Tipo: Forklift

Proveedor:

SKU: 150395

Etiquetas: FD Series FD35 FD50 FD60 FD70 Forklift Forklifts Material Handling Mitsubishi Mitsubushi S6S

Variantes de producto

Descripción

This manual covers Mitsubishi Forklift Trucks, models FD35, FD50, FD60, and FD70, equipped with the S6S Diesel engine. These industrial machines are engineered for reliability and durability, designed to perform demanding material handling tasks in various environments. Mitsubishi forklifts are recognized for their robust construction and dependable performance, making them a staple in warehouses, manufacturing facilities, and other industrial settings. The S6S diesel engine provides efficient and powerful operation, ensuring these forklifts can handle significant loads with consistent performance. This comprehensive factory service repair workshop manual provides complete service, repair, and troubleshooting information for your Mitsubishi Forklift Truck. It details procedures for the engine, transmission, hydraulics, electrical systems, chassis, brakes, and steering. Included are step-by-step instructions for maintenance, diagnostics, repair, overhaul, and disassembly/assembly, supported by detailed photos and diagrams. This manual is an essential resource for professional mechanics, technicians, and knowledgeable users seeking to maintain and repair these vehicles effectively.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Forklift Truck

Engine Model:

S6S Diesel

Covered Model Codes:

FD35, FD50, FD60, FD70

Engine Type:

Diesel

👋 Introduction

Market Position

Target Audience:

Professional mechanics, forklift technicians, repair shops, and knowledgeable DIY users.

Key Features

Instruction Style:

Step-by-step instructions with detailed photos and exploded diagrams.

Diagnostic Aid:

Aids in efficient troubleshooting and accurate repairs.

Completeness:

Full factory manual, no limitations or trial versions.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service, Repair, and Troubleshooting

Page Count

Estimated Pages:

Hundreds (Actual count not specified, but described as 'very detailed' with 'hundreds of pages')

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English (Implied by product description language)

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, maintenance, diagnostics, and repair of the S6S diesel engine.

Transmission:

Service, repair, and troubleshooting of forklift transmission systems (likely powershift or hydrostatic based on typical forklifts of this era).

Hydraulics:

Operation, maintenance, troubleshooting, and repair of the hydraulic system (lift, tilt, steering).

Electrical:

Wiring diagrams, troubleshooting of electrical components, starter, alternator, battery, lighting systems.

Chassis And Frame:

Inspection, maintenance, and repair of the forklift chassis, mast, and frame components.

Brakes:

Service and repair of the braking system.

Steering:

Troubleshooting and repair of the steering system.

Procedures Included

Maintenance:

Scheduled maintenance, lubrication, fluid changes, filter replacements, inspections.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting.

Repair:

Step-by-step repair instructions for all major and minor components.

Overhaul:

Complete engine and component overhaul procedures.

Disassembly And Assembly:

Detailed instructions for dismantling and reassembling various systems and components.

Technical Depth

Depth:

Comprehensive, suitable for professional mechanics and technicians. Includes detailed photos and diagrams.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Printable (single pages or entire manual)

Binding Type

Binding:

N/A (Digital format, implies no physical binding)

Paper Type

Paper Type:

N/A (Digital format, implies no physical paper type)

Usability

Platform Compatibility:

Windows and MAC computers

Licensing:

Lifetime use, no expiry, no renewal fees, usable on multiple devices.

⚙️ Engine Specifications

Primary Engine

Engine Model:

Mitsubishi S6S Diesel

Engine Family:

Mitsubishi S-Series Industrial Diesel Engines

Cylinder Arrangement:

Inline 6-cylinder (typical for S6S designation)

Displacement:

Approx. 5.2 liters (This is a typical displacement for an S6S engine, specific measurement would be in the manual)

Bore X Stroke:

Specifics would be detailed in the manual, but typically around 94mm x 90mm for this class.

Fuel Type:

Diesel

Performance

Horsepower Range:

Typically in the 40-80 HP range for forklifts of this size and engine configuration, exact output varies by application and tuning.

Torque Output:

Detailed specifications would be in the manual, crucial for load capacity and performance.

Fuel System

Injection Type:

Direct Injection (Typical for S6S series)

Fuel Pump:

Mechanical or Electronic Fuel Injection Pump (details in manual).

Cooling System

Cooling Method:

Liquid Cooled

🔧 Transmission

Standard

Type:

Likely a Powershift transmission or a hydrostatic drive, common for these capacity forklifts. Manual will detail specifics.

Features

Control System:

Hydraulic or Electronic control system for gear engagement and power distribution.

Fluid Specifications

Transmission Fluid:

Specific ATF or specialized hydraulic fluid type and capacity would be listed in the manual.

📐 Dimensions

Weights

Operating Weight:

Varies by model (FD35, FD50, FD60, FD70), detailed specs in manual.

Capacities

Lifting Capacity:

Ranges from approximately 3,500 lbs (FD35) to 7,000 lbs (FD70), specific lift heights and load centers in manual.

🛡️ Safety Features

Passive Features

Operator Protection:

Overhead guard structure (ROPS/FOPS typical).

💡 Technology Features

Infotainment

Operator Interface:

Basic operator controls, dashboard indicators for engine status, hydraulics, and transmission.

Driver Assistance

Features:

Basic operational controls, no advanced driver-assistance systems expected for this era of industrial equipment.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 250-500 operating hours, depending on operating conditions and oil type used (specifics in manual).

Air Filter Replacement:

As needed, based on operating environment, or at scheduled intervals (e.g., every 1000 hours).

Fuel Filter Replacement:

Typically every 500-1000 operating hours or as specified for water contamination.

Transmission Fluid Change:

Varies, often around 1000-2000 operating hours or annually.

Fluid Specifications

Engine Oil Type:

API CD/CE or equivalent diesel engine oil, viscosity grade like 15W-40 or 10W-30 depending on ambient temperature (manual to confirm exact spec).

Coolant:

Ethylene glycol-based coolant with appropriate corrosion inhibitors for diesel engines (e.g., 50/50 mix).

Known Issues

Common Wear Items:

Injectors, fuel pumps, glow plugs, hydraulic cylinder seals, and transmission clutch packs are common wear items on industrial equipment of this type.

Troubleshooting Focus:

The manual would detail diagnostics for issues like hard starting, low power, hydraulic leaks, and transmission slippage.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Heavy Industries (Forklift division, now part of Mitsubishi Logisnext).

Model Evolution

Series Relevance:

The S6S engine is a robust industrial engine used in various applications. The FD series represents Mitsubishi's internal combustion engine forklift line.

🏆 Awards & Recognition

Recognitions

Industry Standing:

Mitsubishi forklifts are known for their reliability and durability in demanding industrial environments.