Series:
FG35, FG40, FD35, FD40, FD45, FD50, FD50C
Product Type:
Full Service & Repair Manual
Product Description Short:
Complete Factory Service Repair Workshop Manual for Mitsubishi Forklift Trucks FG/FD series.
Target Audience:
Forklift technicians, mechanics, service departments, fleet managers, and knowledgeable owner-operators.
Value Proposition:
Provides professional-grade repair and maintenance information at a significantly lower cost than dealership services, with lifetime access and unlimited usage.
Digital Delivery:
Instant download ensures immediate access to critical service information.
Comprehensiveness:
Covers all aspects of repair and maintenance, mirroring dealership-level documentation.
User Friendliness:
Detailed visuals and step-by-step instructions make complex tasks manageable.
Coverage Scope:
All repairs, servicing, and troubleshooting procedures.
Estimated Page Count:
Hundreds of pages (exact count not specified, but indicated as extensive).
Type:
Factory Service Repair Workshop Manual
Format:
Digital (Instant Download - PDF)
Licensing Model:
Lifetime use, no expiry dates, no renewal fees, unlimited devices.
Operating Systems:
Windows and macOS compatible.
Print Capability:
Printable (single pages or entire manual).
Mechanical Systems:
Engine, transmission, drivetrain, hydraulic systems, steering, braking system, chassis, masts, attachments.
Electrical Systems:
Wiring diagrams, electrical component testing, troubleshooting, lighting, starting and charging systems.
Operator Controls:
Dashboard layout, control lever functions, safety interlocks.
Attachments Handling Equipment:
Details on mast types (e.g., Duplex, Triplex), fork condition checks, side shifter service, and other common attachments.
Maintenance:
Regular servicing, lubrication, fluid checks and changes, filter replacements.
Diagnostics Troubleshooting:
Step-by-step diagnostic procedures, fault finding charts, troubleshooting common issues.
Repair Rebuild:
Component disassembly, inspection, repair, and reassembly procedures for major systems.
Component Replacement:
Detailed instructions for replacing parts and assemblies.
Adjustment Procedures:
Procedures for brake adjustments, clutch adjustments (if applicable), steering alignment checks, and hydraulic control valve adjustments.
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and technicians.
Instructional Content:
Step-by-step instructions, detailed photos, and diagrams.
Diagrams Illustrations:
Highly detailed exploded diagrams and pictures.
Torque Specifications:
Critical torque values for engine, transmission, chassis, and attachment fasteners will be provided.
Resolution:
High-resolution, suitable for clear printing of text and images.
Binding For Downloaded Copy:
N/A (Digital format, user prints and binds if desired).
Recommended Paper For Printing:
Standard printer paper (A4 or Letter size recommended for printing).
Text Searchability:
PDF format typically allows for full-text searching, significantly enhancing usability for locating specific information.
Engine Type:
Internal Combustion Engine (Gasoline/LPG and Diesel variants typically available for these models).
Engine Identification:
Manual will provide engine model codes and serial number ranges for all applicable engine options within the FG/FD series.
Performance Metrics:
Horsepower and torque figures vary by specific engine option and model variant; manual will contain specific data for each applicable engine.
Fuel System Details:
Details on fuel injection systems (if applicable), carburetor systems (for older gasoline models), fuel filters, and fuel pump diagnostics.
Cooling System Components:
Radiator, water pump, thermostat, coolant specifications, fan system.
Lubrication Components:
Oil pump, oil filter, oil pressure specifications, oil type and capacity.
Transmission Type:
Typically a hydrostatic transmission (HST) or torque converter automatic transmission for these industrial forklifts.
Optional Transmission Types:
Specific options would be detailed in the manual if available.
Transmission Fluid Specifications:
Specific ATF or hydraulic fluid specifications and change intervals will be detailed.
Transmission Rebuild Procedures:
Detailed steps for torque converter replacement, hydraulic pump/motor service, and transmission system overhauls.
Lift Height:
Varies by mast configuration (e.g., 2-stage, 3-stage masts); manual will specify ranges.
Operating Weight:
Specific operating weights for each model (FG35, FD40 etc.) and configuration will be provided.
Load Capacity:
Load capacities range from 3500 lbs (approx. 1588 kg) up to 5000 lbs (approx. 2268 kg) depending on the specific model (FG35, FG40, FD45, FD50).
Safety Compliance:
Manual will cover safety regulations and compliance relevant to forklift operation and maintenance.
Operator Safety Features:
Overhead guard, seatbelt, parking brake, neutral start interlock, load backrest.
Structural Safety:
Mast safety latches, hydraulic system safety valves, chassis integrity checks.
Infotainment Systems:
Basic operator interface, typically including hour meters, warning lights, and ignition controls. No complex infotainment systems expected.
Operator Assistance:
Features like power steering, tilt and telescopic steering columns (on some models), and ergonomically placed controls. Manual details adjustment and maintenance.
Diagnostic Ports:
Manual will detail locations of diagnostic ports for engine control units (ECUs) if equipped, and other service access points.
Engine Oil Change:
Typically 250-500 hours or annually, depending on operating conditions. Manual will provide exact intervals and specific engine recommendations.
Hydraulic Fluid Change:
Typically 1000-2000 hours or annually. Manual will detail filter replacement and fluid type.
Transmission Fluid Change:
Intervals will be specified in the manual, often similar to hydraulic fluid change intervals.
Engine Oil Grade:
Specific SAE viscosity grades (e.g., 10W-30, 15W-40) and API service classifications will be listed for gasoline, LPG, and diesel engines.
Hydraulic Fluid Type:
Likely ISO VG 32 or VG 46 hydraulic oil, but manual will confirm exact specification and potential alternatives.
Transmission Fluid Type:
Specific Automatic Transmission Fluid (ATF) or dedicated transmission oil will be specified.
Coolant Type:
Ethylene glycol based coolant with appropriate antifreeze protection levels will be recommended.
Common Wear Points:
Manual will guide on inspection of mast rollers, steer axle components, brake wear, hydraulic hose integrity, and engine seals.
Troubleshooting Common Faults:
Specific sections will address common issues such as hard starting, loss of hydraulic power, transmission slipping, brake fade, and electrical gremlins.
