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    Mitsubushi GALANT Service Repair Manual

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    This manual provides comprehensive information for all models and engine variants of the Galant. Produced from 1969 to 2012, the Galant has evolved through multiple generations, historically positioned as a...
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    Tipo: Car
    Proveedor:
    SKU: 131154
    Etiquetas: Car GALANT Mitsubushi
    This manual provides comprehensive information for all models and engine variants of the Galant. Produced from 1969 to 2012, the Galant has evolved through multiple generations, historically positioned as a mid-size sedan known for its blend of sportiness and comfort, with various engine options and available all-wheel drive in certain iterations. Engineering focus on reliability and performance is evident throughout the Galant's development. This complete service and repair manual in English covers every aspect of the Galant, from routine maintenance and diagnostics to complete engine and transmission overhauls. It includes detailed procedures for engine, transmission, drivetrain, suspension, steering, brakes, and electrical systems, as well as HVAC, body, and chassis repair. With extensive troubleshooting guides, technical specifications, and detailed wiring diagrams, this manual is an essential resource for owners and technicians to maintain, diagnose, and repair the vehicle effectively.
    🏷️ Basic Information
    Identification
    Make:
    Mitsubishi
    Model:
    Galant
    👋 Introduction
    Market Position
    Segment:
    Mid-size sedan (historically).
    Competitive Analysis
    Competitors:
    Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina, Nissan Altima.
    Key Features
    Appeal:
    Often offered a blend of sportiness and comfort, with various engine options and available AWD in some generations.
    📋 Manual Details
    Coverage Areas
    General Coverage:
    All models and all engines of the Mitsubishi Galant.
    Body And Interior:
    Covers repair and replacement of body panels, doors, windows, seats, dashboard, and trim components.
    Troubleshooting Guides:
    Extensive troubleshooting sections for common symptoms and problems across all vehicle systems.
    Page Count
    Estimated Page Count:
    Extensive (Specific count not provided, but described as 'every single detail'). Typically, comprehensive factory service manuals exceed 1000 pages.
    Manual Type
    Type:
    Complete Service and Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Downloadable Digital Format (likely PDF)
    📖 Manual Coverage
    Systems Covered
    Engine Systems:
    Engine overhaul, diagnostics, fuel system, cooling system, lubrication system, ignition system, emission control systems, engine management (ECU).
    Transmission Systems:
    Manual and automatic transmission repair, maintenance, diagnostics, fluid specifications, and internal component servicing.
    Drivetrain Systems:
    Front-wheel drive (FWD) and all-wheel drive (AWD) systems, drive shafts, CV joints, differentials.
    Suspension Steering:
    Front and rear suspension systems, shock absorbers, springs, bushings, power steering system, steering gear, alignment specifications.
    Brake Systems:
    Brake hydraulics, calipers, rotors, pads, parking brake system, ABS (Anti-lock Braking System) diagnostics and repair.
    Electrical Systems:
    Battery, charging system, starter motor, lighting systems, instrument panel, power windows, door locks, comfort systems, wiring diagrams, fuse box locations.
    Body Chassis:
    Body panel repair, chassis specifications, frame alignment, doors, hood, trunk, interior trim, glass replacement.
    HVAC Systems:
    Heating, Ventilation, and Air Conditioning (HVAC) system servicing, refrigerant handling, component replacement.
    Procedures Included
    Maintenance Procedures:
    Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake fluid flush, coolant flush.
    Diagnostic Procedures:
    Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, use of scan tools.
    Repair Procedures:
    Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.
    Rebuild Procedures:
    Detailed instructions for complete engine and transmission rebuilds, including specifications for clearances and torque values.
    Technical Specifications:
    Torque specifications for all fasteners, fluid capacities, electrical specifications, component measurements, alignment angles.
    Wheel Alignment:
    Detailed specifications for caster, camber, and toe angles for both front and rear axles, along with procedures for adjustment.
    Tire Replacement:
    Information on tire pressure, recommended tire sizes, wheel specifications (bolt pattern, offset), and lug nut torque.
    Lighting System Repair:
    Headlights, taillights, turn signals, interior lighting, and fog lights: bulb types, replacement procedures, and troubleshooting for electrical faults.
    Technical Depth
    Depth:
    Comprehensive, from basic scheduled maintenance to complete engine/transmission overhaul and advanced electrical system diagnostics.
    Engine Control Module:
    Covers ECU diagnostics, sensor data interpretation, and troubleshooting of engine performance issues related to electronic control.
    Catalytic Converter Diagnostics:
    Procedures for diagnosing catalytic converter efficiency and related emissions control systems.
    Chassis Diagnostic Codes:
    Includes diagnostic trouble codes (DTCs) for ABS, SRS, and potentially chassis control modules.
    Wiring Diagrams:
    Comprehensive, detailed wiring diagrams for all electrical systems, crucial for electrical troubleshooting.
    📊 Manual Specifications
    File Format
    Format:
    Digital Download (e.g., PDF), typically searchable and printable.
    Print Quality
    Quality:
    High-resolution images, diagrams, and text for clarity and ease of use.
    Binding Type
    Binding:
    Not applicable for digital download. If a physical copy were implied, it would typically be a comb-bound or perfect-bound manual.
    Paper Type
    Paper:
    Not applicable for digital download. Professional service manuals are typically printed on durable, high-quality paper.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Variants Covered:
    Includes all engine variants offered for the Galant across its production years (e.g., 4-cylinder 4G6x series, V6 6G7x series). Specific displacements range from 1.8L to 3.0L. The manual will detail specific engines like the 4G63, 4G64, 6A12, 6G72.
    Performance
    Horsepower Torque:
    Provides detailed horsepower and torque figures for each specific engine and generation covered. For example, a 4G63 might produce around 140-150 HP, while a 6G72 V6 could range from 170-200 HP depending on the generation and tuning.
    Fuel System
    Fuel Delivery:
    Covers multi-point fuel injection (MPI), electronic fuel injection (EFI), fuel pump specifications, pressure testing, injector servicing, and throttle body maintenance.
    Emission Controls:
    Details on PCV systems, EVAP systems, EGR systems, and oxygen sensors.
    🔧 Transmission
    Standard
    Standard Transmission:
    Typically a 5-speed manual transmission for base models or performance variants.
    Optional
    Optional Transmission:
    Commonly a 4-speed or 5-speed automatic transmission. Some generations offered a continuously variable transmission (CVT) or INVECS-II sportronic automatic.
    Features
    Transmission Features:
    Includes details on clutch replacement (manual), torque converter operation (automatic), transmission control unit (TCU) diagnostics, and shift solenoid testing.
    📐 Dimensions
    Exterior
    Overall Length:
    Varies significantly by generation. For example, the 7th generation (1999-2005) was approximately 183.7 inches.
    Wheelbase:
    Varies by generation. The 7th generation had a wheelbase of approximately 104.7 inches.
    Weights
    Curb Weight:
    Typically ranges from approximately 3,000 to 3,400 lbs, depending on engine and drivetrain.
    🛡️ Safety Features
    Ratings
    NHTSA Front Crash Test:
    Varies by generation and testing year. Earlier generations might not have NHTSA ratings available. Later models would have specific ratings for frontal and side impacts.
    Active Features
    ABS:
    Anti-lock Braking System (ABS) is covered, including hydraulic unit, wheel speed sensors, and ABS control module diagnostics.
    Passive Features
    Airbags:
    Frontal airbags, and in later models, side airbags. Manual covers airbag system diagnostics, sensor replacement, and SRS (Supplemental Restraint System) module.
    💡 Technology Features
    Infotainment
    Audio System:
    Covers factory radio, CD players, speakers, amplifier (if equipped), and antenna systems. May include basic troubleshooting for these components.
    Driver Assistance
    Cruise Control:
    Diagnostic and repair procedures for the cruise control system, including servo, module, and switch operation.
    Connectivity
    Power Accessories:
    Includes troubleshooting for power windows, door locks, mirrors, and seat adjustments, detailing motor, switch, and wiring harness functionality.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically 3,750 to 7,500 miles or 6 to 12 months, depending on engine oil type and driving conditions. Manual will specify for each engine.
    Timing Belt Interval:
    For engines with timing belts (e.g., 4G6x series), replacement is typically recommended every 60,000 to 90,000 miles. Manual will provide exact interval and part numbers.
    Fluid Specifications
    Engine Oil Spec:
    Commonly SAE 5W-30 or 5W-40 for gasoline engines, API SN or newer. Manual will specify exact viscosity and API service category for each engine variant.
    Transmission Fluid Spec:
    For automatic transmissions, likely ATF SP-III or equivalent. For manual transmissions, SAE 75W-90 or 80W-90 gear oil. Manual will detail specific fluid types and capacities.
    Coolant Spec:
    Typically a 50/50 mixture of deionized water and ethylene glycol-based antifreeze (e.g., green, pink, or orange type, depending on the era). Manual will specify approved coolant types.
    Known Issues
    Engine Mounts:
    Degradation of engine mounts leading to increased vibration can be a common issue in higher mileage vehicles.
    Automatic Transmission Shifting:
    Some automatic transmissions can develop shifting issues or torque converter problems over time, particularly with insufficient maintenance.
    Suspension Bushings:
    Wear and tear on suspension bushings can lead to clunking noises and imprecise handling.
    Oil Leaks:
    Valve cover gaskets and oil pan gaskets can deteriorate, leading to oil leaks.
    📚 Vehicle History
    Brand Heritage
    Brand Focus:
    Mitsubishi has a history of producing reliable and often performance-oriented vehicles, with a focus on engineering and affordability.
    Model Evolution
    Generations:
    The Galant has gone through multiple generations, evolving from a compact/intermediate sedan to a larger mid-size sedan, with styling and mechanical changes significantly between generations (e.g., 1st gen 1969-1976, 7th gen 1999-2005).
    Production
    Production Years:
    1969 to 2012 (global production, with variations in market availability and naming conventions).
    🏆 Awards & Recognition
    Recognitions
    Consumer Reports Ratings:
    Ratings varied across generations. Some Galant models received average to above-average reliability scores from publications like Consumer Reports, while others had specific areas noted for improvement.
    Ratings
    Jdpower Dependability:
    Dependability scores varied. The manual does not provide award information but would detail the systems that contribute to a vehicle's overall reliability.
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