This manual covers the Kadett/Astra/Belmont/Monza/Ipanema E-Body (Mark 2) models produced from 1984 to 1991. Built on the T-Car platform, these vehicles were renowned for their aerodynamic design, fuel efficiency, and practicality, earning the European Car of the Year award in 1985. The E-Kadett was the fifth generation of the Kadett lineage, offering a range of body styles including hatchbacks, sedans, and station wagons, powered by a variety of gasoline and diesel engines from the Family II engine line, ranging from 1.2L to 2.0L. These vehicles were manufactured globally, with primary production in Germany and the United Kingdom.
This comprehensive workshop service and repair manual provides detailed information for owners, independent repair shops, and professional mechanics. It covers all essential systems, including powertrain (engine, fuel, ignition, exhaust, cooling, lubrication), drivetrain (transmissions, clutch, axles), suspension and steering, brakes (including ABS where applicable), and electrical systems (starting, charging, lighting, body electrical). The manual details scheduled maintenance, repair procedures from basic servicing to full rebuilds, troubleshooting guides, and diagnostic procedures. With hundreds of high-quality photos, detailed illustrations, and step-by-step instructions, this English-language manual is an invaluable resource for maintaining and repairing these vehicles.
Make:
Opel / Vauxhall / Chevrolet
Model:
Kadett / Astra / Belmont / Monza / Ipanema
Generation:
E-Body (Mark 2)
Platform:
General Motors T-Car platform
Chassis Code:
T16 / E-Kadett
Target Audience:
DIY enthusiasts, independent repair shops, and professional mechanics seeking comprehensive repair and maintenance information.
Advantage:
Provides a cost-effective alternative to expensive OEM manuals or dealership service, offering the same depth of information for a fraction of the price.
Instructional Method:
Step-by-step instructions, clear numbered procedures, and bold figure numbers to simplify identification of illustrations.
Visual Aid Quality:
Hundreds of high-quality photos, detailed illustrations, drawings, and enlarged insets for clear visualization of components and procedures.
Continental Coverage:
Global (Europe, South America)
Estimated Pages:
Hundreds (Printable)
Type:
Workshop Service and Repair Manual
Primary Language:
English
Powertrain:
Engine (Gasoline & Diesel), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Transmission (Manual & Automatic), Clutch, Drive Shafts, Differentials, Axles
Suspension Steering:
Front Suspension, Rear Suspension, Steering Gear, Power Steering System
Brakes:
Front Brakes (Disc/Drum), Rear Brakes (Drum), Parking Brake, Hydraulic System, ABS (where applicable)
Electrical:
Starting System, Charging System, Lighting System, Ignition System, Instrumentation, Body Electrical, Wiring Diagrams
Body Chassis:
Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Bumpers, Frame and Chassis Components
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-Ups, Fluid Checks and Replacements
Repair:
Engine Rebuilding, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Troubleshooting:
Systematic Diagnosis of Common Problems, Symptom-Based Troubleshooting Guides
Diagnostics:
Component Testing, Electrical System Diagnostics, Fault Code Interpretation (OBD-I where applicable)
Level Of Detail:
Comprehensive, from basic service to full rebuilds. Step-by-step instructions with detailed illustrations.
Digital Quality:
High-resolution PDF with searchable text, allowing for easy navigation and printing of specific pages.
Printability:
All pages are fully printable, allowing users to create a physical copy or print only necessary sections.
Binding:
N/A (Digital Download - Printable)
Paper Recommendation:
Standard printing paper suitable for home or professional use.
Engine Family:
Opel Family II / GM Family II (all-alloy inline-four)
Gasoline Displacements:
1.2 L (1200cc), 1.3 L (1297cc), 1.4 L (1389cc), 1.6 L (1598cc), 1.8 L (1798cc), 2.0 L (1998cc)
Diesel Displacements:
1.6 L (1598cc), 1.7 L (1700cc, Isuzu sourced)
Power Output:
Ranges from approximately 55 HP (1.2L) to 115 HP (2.0L GSi models), with diesel variants typically around 60-70 HP.
Torque Output:
Varies significantly by engine, with larger displacement engines offering higher torque figures, e.g., 1.8L ~148 Nm, 2.0L GSi ~180 Nm.
Injection Carburetion:
Carbureted (single-point, downdraft) on base models; Multi-point fuel injection (MPI) on performance (GSi) and later models.
Ignition Type:
Distributor-based ignition with electronic control (HEI or similar), later models may feature distributorless ignition (DIS).
Coolant Type:
Ethylene glycol based coolant, typically mixed 50/50 with distilled water. Refer to manual for specific GM specifications (e.g., Dex-Cool equivalents).
Manual Transmission:
4-speed or 5-speed manual transmissions (e.g., Getrag or Opel F-series) were common.
Automatic Transmission:
3-speed or 4-speed automatic transmissions (e.g., GM TH125/200-4R derivatives) were available on select models.
Transmission Fluid Spec:
Manual: GL-4 gear oil (viscosity varies by temperature, e.g., 75W-90). Automatic: DEXRON-II or equivalent ATF.
Body Styles:
3-door Hatchback, 5-door Hatchback, 4-door Sedan, 5-door Station Wagon (Caravan/Voyage), 2-door Coupe (Sport/GSi)
Curb Weight:
Approximately 900 kg to 1100 kg, depending on body style, engine, and equipment.
Crash Test Performance:
Subject to the safety standards of the era. Later models may have featured improved structural integrity and passive safety features.
Braking Safety:
Front disc brakes (solid or ventilated on performance models), rear drum brakes. ABS was optional on higher trims/later models.
Restraint Systems:
Seat belts (front and rear). Optional: front seat airbags on very late models or specific markets.
Audio System:
Basic AM/FM radio, cassette player. Upgraded stereo systems with more speakers may have been optional on higher trims.
Instrumentation:
Analog gauges for speedometer, tachometer (optional), fuel level, coolant temperature, oil pressure (warning light). Basic warning lamps.
Auxiliary Features:
Power windows and mirrors were optional on higher trims; central locking available on some models.
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000-15,000 km) or 12 months, depending on driving conditions and oil used.
Spark Plug Replacement:
Varies by plug type (copper vs. platinum). Copper: 20,000-30,000 miles; Platinum: 60,000-100,000 miles. Refer to manual for specific engine.
Engine Oil Spec:
API SG/SH or ACEA A2/A3. Viscosity typically 10W-40 or 15W-40, depending on climate. Check manual for precise grades.
Coolant Capacity:
Approx. 5-7 liters, depending on engine and radiator size. Always use a 50/50 mix of antifreeze and distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid. Replace every 2-3 years to prevent moisture absorption.
Common Wear Items:
Clutch wear, exhaust system rust, suspension bushings, fuel pump failure, cooling system leaks (radiator, hoses).
Electrical Gremlins:
Corrosion on electrical connectors, headlight switch failure, aging wiring harnesses can lead to intermittent issues.
General Recommendations:
The manual will detail specific intervals for timing belt/chain inspection/replacement, drive belt checks, and more detailed component servicing.
Opel Legacy:
Opel, a long-standing German automotive manufacturer, known for producing reliable and practical vehicles for the European market.
Kadett Lineage:
The Kadett E (Mark 2) was the fifth generation, building on the success of its predecessors and significantly updating its styling and technology.
Production Period:
1984-1991, with the Vauxhall Astra and other badges continuing production in various forms and markets beyond 1991.
Manufacturing Locations:
Primarily manufactured in Germany (Opel), United Kingdom (Vauxhall), and other GM plants globally.
European Car Of The Year:
The Opel Kadett E (and Vauxhall Astra Mk2) was awarded the European Car of the Year in 1985.
General Reputation:
Widely praised for its aerodynamic design, fuel efficiency, and practicality, contributing to its strong sales across Europe.
