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Opel Vauxhall Astra 1998 1999 2000 Workshop Service Repair Manual

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This workshop service repair manual covers the Astra G generation, produced from 1998 to 2000. As a compact car in the C-segment, the Astra G is recognized for its comfortable...
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Tipo: Car
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SKU: 149254
Opel Vauxhall Astra 1998 1999 2000 Workshop Service Repair Manual
This workshop service repair manual covers the Astra G generation, produced from 1998 to 2000. As a compact car in the C-segment, the Astra G is recognized for its comfortable ride, spacious interior relative to its class, and a good array of safety features, building on a heritage of producing reliable vehicles. Available in multiple body styles including Hatchback, Saloon, Estate, Coupe, and Convertible, and powered by a range of Ecotec (Family II) engines from 1.2L to 2.0L, this vehicle offered a strong value proposition against competitors like the Ford Focus and Volkswagen Golf. Its engineering quality and driving dynamics represented a significant improvement over its predecessor. This comprehensive manual, presented in English and printable format, is designed to assist owners, mechanics, and technicians in maintaining and repairing the Astra G. It provides detailed information on all major systems, including engine mechanicals and management, manual and automatic transmissions, drivetrain, suspension, steering, brakes, electrical systems, climate control, body and chassis, and restraint systems. The manual includes step-by-step repair procedures, diagnostic troubleshooting guides, essential torque specifications, wear limits, and wiring diagrams, ensuring accurate and efficient maintenance and repair work.
🏷️ Basic Information
Identification
Make:
Opel/Vauxhall
Model:
Astra
Model Generation:
G
Model Years Covered:
1998, 1999, 2000
Codes
Platform Code:
GM Delta
👋 Introduction
Market Position
Segment:
Compact car (C-segment)
Competitive Analysis
Key Competitors:
Ford Focus, Volkswagen Golf, Renault Mégane, Peugeot 306/307
Key Features
Strengths Of Astra G:
Comfortable ride, spacious interior for its class, good safety features, wide range of engine options
Manual Value Proposition:
Comprehensive, detailed, printable PDF format for DIY mechanics and professional workshops, instant download
📋 Manual Details
Coverage Areas
Regional Markets:
Europe (Opel), United Kingdom (Vauxhall)
Body Styles Covered:
Hatchback, Saloon (Sedan), Estate (Wagon), Coupe, Convertible
Page Count
Total Pages:
296
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system
Engine Management:
Fuel injection, ignition system, emission control, sensors, actuators, diagnostic trouble codes (DTCs)
Transmission Manual:
Clutch, gearbox overhaul, removal and installation, gear shifting mechanisms
Transmission Automatic:
Automatic transmission overhaul, removal and installation, hydraulic control, torque converter
Drivetrain:
Front-wheel drive, drive shafts, CV joints, hubs, wheel bearings
Suspension:
Front suspension (MacPherson struts), rear suspension (torsion beam/multi-link), shock absorbers, springs, control arms, anti-roll bars
Steering:
Steering rack, power steering system, steering column, wheel alignment
Brakes:
Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System), brake fluid, master cylinder, calipers, pads, rotors
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, body control module (BCM)
Climate Control:
Heating, ventilation, air conditioning (HVAC) system, refrigerant, components
Body And Chassis:
Body construction, exterior panels, doors, hood, trunk, interior trim, rust prevention
Restraints:
Airbag system, seatbelts, SRS (Supplemental Restraint System)
Accessories:
Power windows, power mirrors, central locking, audio systems, wipers, horns
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, fault finding procedures
Repair:
Component removal, disassembly, assembly, and installation procedures
Adjustments:
Carburetor/fuel injection adjustments, idle speed, timing, brake adjustments, clutch adjustments
Replacements:
Component replacement procedures for all major systems
Inspections:
Visual inspections, performance checks, wear limit checks
Special Tools:
Identification and usage instructions for specialized service tools
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth component overhaul and diagnostics
Detail Level:
Step-by-step instructions, detailed illustrations, exploded diagrams, photos
Torque Specifications:
Inclusion of essential torque values for critical fasteners
Wear Limits:
Specification of component wear limits for accurate diagnostics and repairs
Wiring Diagrams:
Inclusion of electrical wiring diagrams for troubleshooting and repair
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Printable pages
Binding Type
Binding:
Digital (Instant Download)
Paper Type
Paper Quality Digital:
N/A (Digital File)
Compatibility
Operating Systems:
Windows, Mac, Linux
Requirements
Software Required:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
Ecotec (Family II)
Common Engines:
1.2L (X12XE), 1.4L (X14XE), 1.6L (X16XE/X16XEL), 1.8L (X18XE1), 2.0L (X20XEV - 16v, X20DTL/X20DTH - Diesel)
Performance
Typical Horsepower Range:
65 hp (1.2L) to 136 hp (2.0L 16v)
Typical Torque Range:
110 Nm (1.2L) to 188 Nm (2.0L 16v)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) or Direct Ignition (DI)
Fuel Type:
Unleaded Petrol (Gasoline), Diesel
🔧 Transmission
Standard
Manual Transmission:
F13, F15, F17 (5-speed manual)
Optional
Automatic Transmission:
AF13, AF17, AF20 (4-speed automatic)
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch
📐 Dimensions
Exterior
Length Typical:
approx. 4260-4330 mm (depending on body style)
Width Typical:
approx. 1700-1710 mm
Height Typical:
approx. 1420-1460 mm (depending on body style)
Weights
Curb Weight Range:
approx. 1100 kg - 1300 kg (depending on engine and body style)
🛡️ Safety Features
Ratings
Euro Ncap Rating Initial:
4 stars (early models, tested in 1997/1998 for the pre-cursor Vectra B platform which shared some systems, later tests for Astra G varied)
Active Features
Active Safety:
ABS (Anti-lock Braking System) often standard or optional, Traction Control (TC) on higher trims/engines
Passive Features
Passive Safety:
Front airbags, side airbags (optional), crumple zones, reinforced safety cage
💡 Technology Features
Infotainment
Infotainment Systems:
Basic CD/radio units, optional CD changers, some models may have optional navigation systems later in production.
Driver Assistance
Driver Assistance Features:
Cruise control (optional), parking sensors (rare, typically aftermarket).
Connectivity
Connectivity:
Limited by era; typically analogue radio systems. Some later models might have basic hands-free phone integration as an aftermarket or rare option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles (15,000-25,000 km) or 1 year, depending on engine and oil type
Timing Belt Replacement:
For petrol engines, typically every 60,000 miles (100,000 km) or 4-5 years. Diesel engines often use timing chains or different intervals.
Fluid Specifications
Engine Oil Specification:
API SG/SH/SJ, ACEA A2/A3, SAE 5W-30, 5W-40, 10W-40 depending on engine and climate. Consult manual for exact specs.
Coolant Specification:
GM Dex-Cool (Ố.E. specified G12 or equivalent long-life coolant), typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
API GL-4 SAE 75W-80 or 75W-90
Transmission Fluid Automatic:
GM Dexron III (or equivalent)
Known Issues
Common Issues Petrol:
Ignition coil failure (especially on early models), lambda sensor faults, exhaust gas recirculation (EGR) valve clogging (diesel), oil leaks from crank seals
Common Issues Chassis:
Front suspension top mounts and bearings wear, rear axle bushes, ABS sensor failure, corrosion on wheel arches and sills
📚 Vehicle History
Brand Heritage
Opel Vauxhall Heritage:
Long history of producing reliable and popular compact cars in Europe and the UK
Model Evolution
Astra G Introduction:
Launched in 1998 as the successor to the Astra F, known for a significant improvement in chassis design and driving dynamics.
Production
Production Period:
1998-2004 (for Astra G generation)
🏆 Awards & Recognition
Recognitions
Safety Awards:
The Astra G generation contributed to Opel/Vauxhall's reputation for improving safety standards in its class during the late 1990s.
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