Segment:
Compact family car (C-segment)
Competitors:
Ford Focus, Volkswagen Golf, Vauxhall Astra, Renault Mégane, Fiat Bravo.
Body Styles:
Hatchback (3-door and 5-door), Saloon, Estate (SW), Coupe, Convertible.
Design Philosophy:
Known for its distinctive styling, comfortable ride, and good handling, particularly the GTi models.
Engine Mechanical:
Engine overhaul, cylinder head, block assembly, lubrication system, cooling system, fuel system (petrol and diesel), ignition system, exhaust system.
Engine Management:
Engine control units (ECU), sensors, actuators, diagnostic procedures, emission control systems.
Transmission Manual:
Clutch, gearbox overhaul, internal components, shift mechanism.
Transmission Automatic:
Automatic transmission overhaul, hydraulic control, torque converter, electronic control (if applicable).
Suspension Steering:
Front and rear suspension systems, shock absorbers, springs, wishbones, bushings, steering rack, power steering system.
Brakes:
Front and rear brake systems, hydraulic lines, master cylinder, calipers, discs, pads, ABS system.
Electrical System:
Battery, alternator, starter motor, lighting systems, fuses, relays, wiring diagrams, power windows, central locking, dashboard instruments.
Bodywork Chassis:
Body construction, panel removal and installation, door mechanisms, hinges, locks, glass replacement, interior trim.
Climate Control:
Air conditioning system, heating system, ventilation.
Preventative Maintenance:
Oil changes, filter replacements, spark plug replacement, belt inspection and replacement, fluid checks and top-ups.
Routine Servicing:
Scheduled maintenance tasks as per Peugeot recommendations.
Troubleshooting:
Diagnostic procedures for common faults and symptoms across all systems.
Component Replacement:
Step-by-step guides for replacing major and minor components.
Engine Rebuilds:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Repair:
Detailed repair procedures for both manual and automatic transmissions.
Electrical Diagnostics:
Wiring diagrams, fault finding for electrical circuits, component testing.
Body Repairs:
Panel replacement, dent repair, rust prevention and repair.
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including diagnostics and electrical troubleshooting.
Petrol Engines:
1.4i (TU3JP), 1.6i (NFZ/NFW), 1.8i (XU7JP), 1.8i 16V (6FZ), 2.0i (RFN/RFY/RFS), 2.0i 16V (RFS/RFK).
Diesel Engines:
1.9D (WJZ/DJY), 1.9 TD (XUD9TE/DHY).
Typical Horsepower Range:
Petrol: 75 PS (1.4) to 167 PS (2.0 16V GTi/Rallye). Diesel: 71 PS (1.9D) to 90 PS (1.9 TD).
Petrol Injection:
Multi-point fuel injection (MPI) or single-point injection (SPI) depending on engine variant.
Diesel Injection:
Indirect injection (IDI) for 1.9D, Direct injection (TDI) for 1.9 TD.
Manual Options:
5-speed manual transmission (BE series).
Automatic Options:
4-speed automatic transmission (AL4 for later models, earlier models may have different units).
Gear Ratios:
Varies by engine and transmission type; detailed ratios provided in the manual.
Manual Transmission Fluid:
API GL-4, SAE 75W-80 (e.g., Peugeot B71 2315 specification).
Automatic Transmission Fluid:
Specific ATF fluid (e.g., LT71141 or equivalent for AL4).
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 12 months, whichever comes first. Consult manual for specific engine.
Timing Belt Replacement:
Crucial for non-interference engines: 72,000 miles (120,000 km) or 5 years. Consult manual for specific engine variant (some are interference).
Engine Oil Specification:
Varies by engine: common specifications include 10W-40, 5W-40 (e.g., PSA B71 2295 or B71 2294).
Coolant Specification:
Long-life coolant, typically a 50/50 mix of antifreeze and distilled water (e.g., PSA B71 2370).
Brake Fluid Specification:
DOT 4
Engine Issues:
Head gasket failure (especially on older petrol engines), oil leaks, timing belt failures if not replaced on schedule.
Suspension Issues:
Front wishbone bushings wear, rear axle beam bushes can fail, leading to poor handling and uneven tyre wear.
Electrical Issues:
Central locking problems, intermittent window motor failures, dashboard warning lights, corroded earth points.
Diesel Issues:
Glow plug failures, injector issues, turbocharger problems (on TD models).
Climate Control Issues:
Leaking AC pipes, heater matrix failure, blower motor resistor failure.
