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Peugeot 306 Petrol & Diesel Models Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Generation Generation: First Generation (Phase 1 & 2) Codes Platform Code: PSA PF2 👋 Introduction Market Position Target Audience: DIY mechanics, independent...
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SKU: 213645
Peugeot 306 Petrol & Diesel Models Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
306
Generation
Generation:
First Generation (Phase 1 & 2)
Codes
Platform Code:
PSA PF2
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, Peugeot 306 owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Value Proposition:
Offers significant cost savings by empowering owners to perform repairs themselves, compared to dealership or independent garage labor rates.
Key Features
Ease Of Use:
Designed for ease of use with step-by-step instructions and illustrations, making complex tasks manageable.
Accessibility:
Downloadable to various devices (PC, Mac, tablet, smartphone) for convenient access in the workshop or garage.
Completeness:
A 'complete' workshop manual, implying comprehensive coverage of all systems and procedures.
📋 Manual Details
Coverage Areas
Model Years Covered:
1993, 1994, 1995, 1996, 1997, 1998, 1999
Engine Types Covered:
Petrol (Gasoline) and Diesel
Trim Levels Covered:
All trim levels
Transmission Types Covered:
All transmission types (Manual and Automatic)
Page Count
Estimated Page Count:
Extensive (Exact count not specified, but described as 'Complete')
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, repair of all petrol and diesel engines, including cylinder head, pistons, crankshaft, timing, lubrication, cooling systems.
Engine Management:
Fuel injection systems (MPI, DCI), ignition systems, emissions control, ECU diagnostics, sensor testing, wiring diagrams.
Transmission:
Manual transmission overhaul, clutch replacement, automatic transmission operation, fluid changes, diagnosis, and repair.
Drivetrain:
Front-wheel drive system, driveshafts, CV joints, differential components, wheel bearings.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, anti-roll bars, wheel alignment specifications.
Steering:
Power steering system, steering rack, column, hydraulic components, diagnosis and repair.
Brakes:
Hydraulic brake system, ABS (if equipped), brake pads, discs, calipers, master cylinder, bleeding procedures, parking brake.
Electrical System:
Battery, charging system (alternator, starter), lighting systems, fuses, relays, wiring harnesses, diagnostic procedures.
Body And Chassis:
Body panel repair, doors, windows, locks, interior trim, underbody protection, structural components.
Heating Ventilation Air Conditioning HVAC:
Heater core, blower motor, air conditioning system refrigerant, compressor, diagnosis, and repair.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, air filter replacement, fuel filter replacement, coolant flushes, drive belt inspection/replacement.
Troubleshooting Diagnosis:
Step-by-step diagnostic guides for common problems, symptom-based troubleshooting, electrical circuit testing, fault code interpretation.
Engine Repair:
Complete engine rebuild procedures, piston ring replacement, valve grinding, gasket replacement, timing belt/chain replacement.
Transmission Repair:
Clutch replacement, gearbox overhaul, automatic transmission servicing, driveshaft seal replacement.
Brake System Service:
Brake pad/disc replacement, caliper servicing, brake line replacement, ABS component testing.
Electrical Diagnostics:
Wiring diagram interpretation, component testing, troubleshooting electrical faults, starter/alternator testing.
Suspension And Steering Repair:
Ball joint replacement, shock absorber replacement, wheel bearing replacement, steering rack overhaul.
Bodywork Repair:
Panel alignment, door hinge adjustment, window regulator repair, bumper replacement, trim piece fitting.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text, enabling quick access to information
Print Quality
Printability:
Printable (individual pages or entire manual)
Binding Type
Binding Type:
N/A (Digital Download - user prints and binds as desired)
Paper Type
Paper Type:
N/A (Digital Download - user determines paper type for printing)
⚙️ Engine Specifications
Primary Engine
Example Petrol Engine 1.4:
TU3 (1.4L I4, 8-valve, SOHC), approx. 75 PS (74 bhp; 55 kW) @ 6000 rpm, 111 Nm (82 lb⋅ft) @ 3200 rpm. Fuel system: Multi-point fuel injection.
Example Petrol Engine 1.6:
TU5JP (1.6L I4, 8-valve, SOHC), approx. 88 PS (87 bhp; 65 kW) @ 5700 rpm, 137 Nm (101 lb⋅ft) @ 2700 rpm. Fuel system: Multi-point fuel injection.
Example Petrol Engine 1.8:
XU7JP (1.8L I4, 8-valve, SOHC), approx. 90 PS (89 bhp; 66 kW) @ 5000 rpm, 147 Nm (108 lb⋅ft) @ 2600 rpm. Fuel system: Multi-point fuel injection.
Example Petrol Engine 2.0:
XU10J2 (2.0L I4, 8-valve, SOHC), approx. 120 PS (118 bhp; 88 kW) @ 5500 rpm, 174 Nm (128 lb⋅ft) @ 2600 rpm. Fuel system: Multi-point fuel injection.
Example Petrol Engine 2.0 16V:
XU10J4 (2.0L I4, 16-valve, DOHC), approx. 135 PS (133 bhp; 99 kW) @ 6200 rpm, 180 Nm (133 lb⋅ft) @ 4000 rpm. Fuel system: Multi-point fuel injection.
Example Petrol Engine 2.0 Gti 16V:
XU10J4RS (2.0L I4, 16-valve, DOHC), approx. 167 PS (165 bhp; 123 kW) @ 6500 rpm, 205 Nm (151 lb⋅ft) @ 5500 rpm. Fuel system: Multi-point fuel injection.
Example Diesel Engine 1.9D:
XUD7TE (1.9L I4, 8-valve, SOHC, Turbocharged), approx. 90 PS (89 bhp; 66 kW) @ 4000 rpm, 190 Nm (140 lb⋅ft) @ 2000 rpm. Fuel system: Direct injection, Turbocharged.
Example Diesel Engine 1.9Td:
XUD7TE (1.9L I4, 8-valve, SOHC, Turbocharged), approx. 92 PS (91 bhp; 68 kW) @ 4000 rpm, 195 Nm (144 lb⋅ft) @ 2000 rpm. Fuel system: Direct injection, Turbocharged.
Performance
Performance Metrics:
Manual provides torque/power curves, acceleration data, and braking distances for various engine and transmission configurations.
Fuel System
Fuel Types:
Unleaded Petrol (various octane ratings), Diesel Fuel.
Injection Systems:
Bosch, Lucas/Delphi fuel injection systems for petrol and diesel, including common rail for later diesel models (though this manual likely covers earlier indirect injection).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (e.g., BE series)
Optional
Optional Transmission:
4-speed Automatic Transmission (e.g., AL4 for later models, earlier might use AW series)
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
Transmission Fluid Type:
Manual: API GL-5, SAE 75W-80 or 75W-90. Automatic: ATF Dexron II/III (specific type detailed in manual).
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 5-door estate (SW/Break), 2-door coupe, 2-door convertible.
Length:
Approx. 4030-4190 mm (depending on body style)
Width:
Approx. 1700-1720 mm
Height:
Approx. 1370-1420 mm (depending on body style)
Weights
Curb Weight:
Approx. 1050 - 1300 kg (depending on engine and body style)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Phase 1/2 models: 3-star Euro NCAP (equivalent for its era, varying by specific test and year of assessment).
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Traction Control:
Traction Control System (TCS) available on some performance models.
Passive Features
Airbags:
Driver and front passenger airbags standard or optional depending on market and trim.
Seatbelts:
Pre-tensioning front seatbelts.
Body Structure:
Reinforced passenger safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, optional CD player. Basic speaker systems.
Driver Assistance
Cruise Control:
Available on higher trims and some engine variants, typically controlled via a stalk on the steering column.
Connectivity
Central Locking:
Remote central locking available on some models.
Power Windows:
Power front windows standard or optional, rear power windows on higher trims. Known for regulator failures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, whichever comes first (check manual for specific engine).
Timing Belt Replacement:
Crucial for TU and XU engines, usually every 60,000-90,000 km or 4-5 years (critical component, refer to manual for exact interval).
Spark Plug Replacement:
Every 20,000-40,000 km depending on plug type (standard, platinum).
Fluid Specifications
Engine Oil Specification:
API SH/SJ, ACEA A2/A3, Viscosity grades like 10W-40, 5W-40, 15W-50 depending on climate and engine type. Consult manual for specific recommendations.
Coolant Specification:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Specific type should be confirmed in manual.
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Common Faults:
Rear axle beam suspension bearing wear (common on many French cars of this era), electrical gremlins (especially window regulators, central locking), ABS sensor failures, engine coolant leaks, timing belt failure if not replaced on schedule.
Diesel Specific Issues:
Glow plug issues, potential turbocharger wear on TD models, injector pump seals.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a French automotive manufacturer with a history dating back to 1810, known for its innovative designs and durable vehicles.
Model Evolution
306 Development:
Successor to the Peugeot 309, the 306 was based on the same platform as the Citroën ZX and ZX-based Xsara. It was celebrated for its sophisticated suspension and excellent handling characteristics.
Phase 1 And 2:
The covered years span the initial Phase 1 (1993-1997) and the Phase 2 facelift (1997-2001), featuring updated styling (particularly front-end) and interior refinements.
Production
Production Period:
1993-2001 (Phase 1 & 2)
Manufacturing Locations:
Primarily France, but also assembled in other countries.
🏆 Awards & Recognition
Recognitions
Handling Praise:
The Peugeot 306 was consistently praised by automotive journalists for its class-leading ride and handling, often compared favorably to premium European rivals.
Model Significance:
Considered one of the most enjoyable-to-drive family cars of its generation.
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