🏷️ Basic Information

Make:

Peugeot

Model:

405

Year:

1992

👋 Introduction

Target Audience:

Professional technicians and serious DIY enthusiasts with a basic understanding of automotive mechanics and electrical systems.

Value Proposition:

Provides factory-level repair information in an accessible digital format, empowering owners to perform maintenance and repairs with confidence and accuracy.

Availability:

Digital download offers instant access, unlike potentially hard-to-find physical manuals for older vehicles.

Instructional Method:

Step-by-step procedures designed to teach users what factory-trained technicians know.

Content Scope:

Covers topics typically found in factory service manuals and owner's manuals, providing a holistic view of vehicle care.

📋 Manual Details

Manual Type:

Service Repair Manual

Language:

English

Format:

PDF

Delivery Method:

Instant Download

Print Quality:

Full Printable

Zoom Capability:

Yes

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Engine Mechanical:

Comprehensive coverage of engine assembly, disassembly, rebuilding, including cylinder head, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, and cooling system.

Engine Performance:

Detailed diagnostics and repair for fuel injection systems (Bosch Motronic, Lucas), ignition systems, emissions control systems, and engine management.

Transmission:

Covers both manual and automatic transmission service, including clutch system, gearbox overhaul, torque converter, and hydraulic control systems.

Drivetrain:

Includes front-wheel drive axle and CV joint service, differential maintenance, and rear axle components where applicable.

Suspension:

Front and rear suspension components, including shock absorbers, struts, control arms, bushings, and wheel alignment specifications.

Steering:

Power steering system service, including pump, rack and pinion, steering column, and tie rod ends.

Brakes:

Front and rear brake systems, including disc brake service (pads, rotors, calipers), drum brake service, ABS system diagnostics and repair, and brake fluid specifications.

Electrical System:

Comprehensive wiring diagrams, fuse box layouts, battery, alternator, starter motor, lighting systems, instrument cluster, and accessory electrical components.

Body And Chassis:

Body panel repair, door mechanisms, hinges, latches, glass replacement, interior trim, and underbody components.

Heating Ventilation Air Conditioning:

HVAC system diagnosis, refrigerant handling (where applicable), blower motor, evaporator, condenser, and climate control panel service.

Maintenance:

Scheduled maintenance procedures, fluid checks and changes, filter replacements, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems, fault code interpretation, and symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly for all major vehicle systems.

Disassembly Assembly:

Detailed instructions for taking apart and putting back together various components and systems.

Cleaning Reinstalling:

Specific guidance on cleaning and correctly reinstalling components to ensure proper function and longevity.

Depth Level:

Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers fundamental to advanced repair and diagnostic procedures.

📊 Manual Specifications

File Type:

PDF

Searchable:

Likely, given PDF format and digital nature, enabling quick information retrieval.

Print Capability:

Full printable pages allowing for physical reference.

Binding:

Digital download, no physical binding.

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options:

Likely includes a range of Peugeot XU series diesel and petrol engines. Common petrol engines for 1992 include the XU7 (1.8L) and XU9 (1.9L), with a likely option of the XU10J2 (2.0L) in higher trims. Diesel engines would include XUD7 (1.8L) and XUD9 (1.9L) variants.

Horsepower Range:

Petrol engines typically ranged from 90 HP (1.8L) to 130 HP (2.0L). Diesel engines were generally in the 60-70 HP range.

Torque Specifications:

Specific torque figures vary by engine variant but would be detailed in the manual.

Fuel Delivery:

Petrol models typically used Bosch L-Jetronic or Motronic fuel injection. Diesel models used Bosch VE or similar rotary injection pumps.

Fuel Type:

Unleaded Petrol (RON 95/98) and Diesel Fuel.

Ignition Type:

Electronic ignition, typically distributor-based with coil.

🔧 Transmission

Manual Transmission:

Likely a 5-speed manual gearbox (e.g., BE1 or BE3 depending on engine and drivetrain).

Automatic Transmission:

Optional 3 or 4-speed automatic transmission available on certain engine variants.

Clutch Type:

Dry single-plate clutch, hydraulically actuated.

📐 Dimensions

Body Styles:

Offered as a 4-door Sedan and a 5-door Hatchback.

Length:

Approx. 4,430 mm (Sedan) / 4,400 mm (Hatchback).

Width:

Approx. 1,700 mm.

Height:

Approx. 1,430 mm (Sedan) / 1,420 mm (Hatchback).

Curb Weight:

Ranged from approximately 1,100 kg to 1,300 kg depending on engine and specification.

🛡️ Safety Features

Euro Ncap:

The Peugeot 405 was tested by Euro NCAP, though not in its 1992 form. Later models and comparisons suggest a reasonable safety performance for its era.

ABS:

Anti-lock Braking System (ABS) was an optional feature on many models, particularly higher-spec variants.

Airbags:

Driver's side airbag was not standard and likely optional on later 1992 models, if available at all. Passenger airbags were generally not offered.

Seatbelts:

Front seatbelts with pre-tensioners were likely standard or optional. Rear seatbelts were standard.

💡 Technology Features

Audio System:

Factory fitted radio/cassette player, with potential for dealer-fitted CD players on higher trims. Speaker configuration varied by trim level.

Cruise Control:

Optional on higher-specification models, typically coupled with petrol engines.

External Ports:

No integrated modern connectivity features like USB or Bluetooth. Ancillary device inputs for aftermarket stereos may be present.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 km or 6 months, whichever comes first, for mineral oil. Synthetic oil may allow for longer intervals as specified in the manual.

Service Interval Details:

The manual will detail specific intervals for other maintenance items such as air filter replacement, fuel filter replacement, spark plug replacement, and timing belt replacement (critical for interference engines).

Engine Oil Type:

Recommended engine oil viscosity grades (e.g., 10W-40, 15W-50 for petrol; 10W-40, 15W-40 for diesel) and API/ACEA specifications will be listed. For example, API SG or SF, ACEA A2.

Coolant Type:

Ethylene glycol based antifreeze/coolant, typically a pink or orange type (e.g., G11 or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Type Manual:

GL-4 hypoid gear oil, typically SAE 75W-90 or 80W-90.

Transmission Fluid Type Automatic:

ATF fluid meeting Dexron II or III specifications.

Common Problems:

Potential issues include wear on suspension bushings, aging electrical connectors, occasional fuel injector issues (petrol), and exhaust system corrosion. Timing belt failure can be catastrophic for petrol engines. Diesel engines can sometimes suffer from glow plug issues.

Service Bulletins:

The manual may reference or implicitly cover common service bulletins issued by Peugeot for this model year.

📚 Vehicle History

Peugeot Legacy:

Peugeot has a long history of producing well-engineered and comfortable family cars, building on a reputation established by models like the 504 and 505.

405 Development:

The 405 was designed by Pininfarina and was introduced in 1987. It was a significant departure from previous Peugeot designs, focusing on aerodynamics and a more modern aesthetic. The 1992 model represents a mid-life update with potential minor styling tweaks and feature enhancements.

Manufacturing Locations:

Primarily manufactured in France (Sochaux plant), but also produced in other PSA Peugeot Citroën facilities and under license in various countries.

🏆 Awards & Recognition

European Car Of The Year:

The Peugeot 405 was runner-up for the European Car of the Year award in 1988.

Other Awards:

The 405 achieved numerous accolades for its handling, ride comfort, and styling in various European automotive publications.