PEUGEOT 505 Service Repair Workshop Manual 1979-1993

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Welcome to the comprehensive service and repair workshop manual for the 505, covering production years from 1979 to 1993. The 505, a distinguished vehicle from a brand with a rich...

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Tipo: Car

Proveedor:

SKU: 129212

Etiquetas: 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 505 Car Cars Peugeot

Variantes de producto

Descripción

Welcome to the comprehensive service and repair workshop manual for the 505, covering production years from 1979 to 1993. The 505, a distinguished vehicle from a brand with a rich heritage of engineering prowess, offers a blend of comfort, robust performance, and timeless design, styled by Pininfarina. It was developed as a successor to the acclaimed 504, building upon its strengths with enhanced features and a wider array of engine options, including various gasoline and diesel configurations, from the efficient 1.8L to the powerful 2.7L V6. The 505 was recognized for its comfortable ride and capable road holding, making it a solid choice for executive car segments and family use. This manual provides extensive coverage designed to assist both DIY enthusiasts and professional mechanics in maintaining and repairing the 505. It details all essential maintenance procedures, such as oil changes, filter replacements, and tune-ups, alongside in-depth repair and overhaul instructions for all major systems, including the engine, fuel, transmission, drivetrain, suspension, brakes, steering, and electrical systems. Troubleshooting guides, diagnostic procedures, and detailed technical specifications, including torque values and fluid capacities, are also included. With its complete and accurate information, this manual serves as an indispensable resource for ensuring the longevity and optimal performance of your 505.

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Year Range Covered:

1979-1993

👋 Introduction

Market Position

Positioning:

A premium, comprehensive workshop manual for DIY enthusiasts and professional mechanics seeking to maintain and repair the Peugeot 505.

Competitive Analysis

Value Proposition:

Offers superior completeness and accuracy compared to cheaper, incomplete alternatives, ensuring correct repairs and minimizing costly mistakes.

Key Features

Features:

Includes a detailed table of contents, covers all models and years within the specified range, and provides expert-level repair and diagnostic information.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Workshop Manual

Language:

English

Format:

PDF Download

Completeness:

Complete, all models covered, no missing pages.

Page Count

Approximate Page Count:

Refer to product listing for exact count, but described as 'hundreds of pages'.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul, repair, and diagnostics for all gasoline and diesel engines, including specific procedures for XE series (2.0L), XL series (2.3L), XM series (2.5L Diesel), and XD series (2.5L Turbo Diesel).

Fuel System:

Comprehensive coverage of carbureted (Zenith, Solex) and fuel injected (Bosch L-Jetronic, K-Jetronic) systems, diesel injection pumps (Bosch VE), fuel tanks, lines, and emissions controls.

Transmission:

Service and repair for manual transmissions (4-speed, 5-speed) and automatic transmissions (ZF 3HP14, ZF 4HP18).

Drivetrain:

Detailed procedures for front-wheel drive systems, including clutch operation, driveshafts, and differential repairs.

Suspension:

Front MacPherson struts and rear independent suspension (semi-trailing arms) overhaul, alignment specifications, and component replacement.

Brakes:

Front disc (ventilated and solid) and rear drum brake system service, hydraulic system diagnostics, ABS system (if equipped) troubleshooting, and parking brake adjustments.

Steering:

Power steering system service, hydraulic pump and rack and pinion overhaul, and steering column components.

Electrical System:

Complete wiring diagrams for all models, fuse and relay locations, lighting system service, ignition system components, starting and charging systems, and diagnostic procedures.

Body And Chassis:

Body panel alignment, door and lock mechanisms, interior trim removal and installation, window regulators, sunroof operation, and chassis lubrication.

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling (R12), component replacement.

Engine Management:

Engine control unit (ECU) diagnostics for fuel injected models, ignition timing adjustments.

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug service, coolant flushes, belt tensioning, brake fluid replacement, transmission fluid service, and tune-up procedures.

Troubleshooting:

Systematic diagnostic flowcharts for common engine performance issues, starting problems, electrical faults, and braking system anomalies.

Repair:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation across all vehicle systems.

Rebuild:

Comprehensive engine and transmission rebuild procedures, including torque specifications, clearances, and assembly sequences.

Specifications:

Torque values, tightening sequences, clearances, fluid capacities, electrical resistance values, and diagnostic parameters.

Wheel Alignment:

Front and rear wheel alignment specifications and adjustment procedures.

Interior Trim Removal:

Detailed instructions for removing dashboard components, door panels, headliner, and seats for access to underlying systems.

Technical Depth

Depth:

Full workshop manual coverage from basic maintenance to complete engine and transmission overhauls, including advanced diagnostic techniques.

Diagnostic Tools:

Information on using basic diagnostic tools and understanding engine fault codes (where applicable for injected models).

📊 Manual Specifications

File Format

File Format:

Searchability:

Searchable text for quick information retrieval.

Printability:

Printable pages for on-site use.

Quality:

High-resolution scans ensuring clarity of text and diagrams.

Page Count:

Hundreds of pages (precise count not specified in product info but implied by scope).

⚙️ Engine Specifications

Primary Engine

Gasoline Engines:

1.8L (XM), 2.0L (XE), 2.2L (XN), 2.5L (XL), 2.7L V6 (PRV)

Diesel Engines:

2.1L Diesel (XDT), 2.3L Diesel (XD2), 2.5L Diesel (XD3), 2.5L Turbo Diesel (XD3T)

Engine Codes:

XE (2.0L), XL (2.3L), XM (1.8L), XN (2.2L), PRV V6 (2.7L); XD2 (2.3L Diesel), XD3 (2.5L Diesel), XD3T (2.5L Turbo Diesel).

Performance

Horsepower Range:

Approximately 70 hp (Naturally Aspirated Diesel) to 160 hp (2.7L V6).

Torque Range:

Approximately 135 Nm (Naturally Aspirated Diesel) to 230 Nm (2.7L V6).

Fuel System

Carburetor Types:

Zenith 36/40 INAT, Solex C34-34

Injection Systems:

Bosch L-Jetronic, Bosch K-Jetronic

Diesel Injection Pumps:

Bosch VE

🔧 Transmission

Standard

Manual:

4-speed and 5-speed manual transmissions

Optional

Automatic:

ZF 3HP14, ZF 4HP18 automatic transmissions

Features

Fluid Type Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil (check specific model)

Fluid Type Automatic:

Dexron III (or equivalent ATF)

📐 Dimensions

Exterior

Wheelbase:

Approx. 2,800 mm (110.2 in)

Length:

Approx. 4,720 mm (185.8 in)

Width:

Approx. 1,730 mm (68.1 in)

Height:

Approx. 1,460 mm (57.5 in)

Weights

Curb Weight:

Approx. 1,300 - 1,500 kg (2,866 - 3,307 lbs) depending on engine and equipment

Towing Capacity:

Refer to vehicle documentation for specific towing limits.

🛡️ Safety Features

Ratings

Crash Test History:

No extensive publicly available crash test data from modern agencies for this era, but generally considered robust for its time.

Active Features

Optional ABS system available on some later models.

Passive Features

Seatbelts:

Standard 3-point front seatbelts, 2-point rear seatbelts (later models may have 3-point rear).

Structure:

Reinforced safety cage and crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory-fitted AM/FM radios with cassette players were common. Aftermarket upgrades are prevalent.

Driver Assistance

Cruise Control:

Available as an option on higher trim levels.

Connectivity

Early Electronics:

Basic electronic controls for ignition, fuel management (on injected models), and power accessories.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually, depending on engine type and driving conditions (refer to manual for specifics).

Timing Belt Replacement:

For gasoline engines with timing belts (e.g., XE, XL), replacement is typically recommended every 60,000 - 90,000 km (37,000 - 56,000 miles) or 5 years.

Fluid Specifications

Engine Oil:

API SG/SH or higher, SAE 10W-40 or 15W-40 (check viscosity based on climate and engine type).

Coolant:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

ATF Dexron II/III or specific PSA hydraulic fluid.

Known Issues

Common Problems:

Corrosion on body panels and chassis, wear in suspension bushings and ball joints, occasional issues with carburettor or injection systems, electrical gremlins on older models, clutch wear on manual transmissions.

📚 Vehicle History

Brand Heritage

Peugeot Legacy:

Peugeot, a historic French automaker, is renowned for its engineering prowess, comfortable ride, and durable vehicles.

Model Evolution

505 Development:

The 505 was developed as a successor to the 504, offering enhanced comfort, a more modern design, and a wider range of engine options. It was styled by Pininfarina.

Production

Production Period:

1979 - 1992 (Europe), continued production in other markets like Argentina and China beyond 1992.

Manufacturing Locations:

Primarily manufactured in Sochaux, France, with assembly plants in other countries.

🏆 Awards & Recognition

Recognitions

European Market Success:

The Peugeot 505 was a strong contender in the European executive car market for its segment, praised for comfort and road holding.

Ratings

Reliability Perception:

Generally considered reliable, particularly the diesel variants, though like any older vehicle, requires diligent maintenance.