Engine:
Complete engine overhaul, internal components (piston, conrod, crankshaft, cylinder, head, valves, cam, flywheel, ignition, starter)
Fuel System:
Carburetor (carb, carburettor), fuel pump, fuel injection (PGM-FI), mixture screw, pilot jet, main jet, slow jet
Drivetrain:
Drive shaft, primary reduction gear, transmission, clutch, swinger, swingarm
Suspension:
Front forks, rear suspension, strut, struts, linkage, springs
Brakes:
Brake system, rotors, pads, hydraulic system
Electrical System:
Stator, magneto, rectifier, regulator, battery, switches, lighting, spark plug, coil
Bodywork:
Fenders, plastic panels, seat, handle bars, frame
Cooling System:
Radiator, cooler, change coolant
Propulsion System:
Jet pump (if applicable to model, otherwise propulsion system components)
Steering System:
Handlebars, steering stem, triple trees, steering linkage
Tire And Wheel:
Tire specifications, wheel size, tire pressure (PSI)
Exhaust System:
Muffler, exhaust pipes
Ski:
Front ski assembly and ski boots (if applicable to model variant)
Track:
Not applicable to this model
Maintenance:
Scheduled maintenance, fluid changes (engine oil, coolant), lubrication
Repair:
Complete rebuilds, component replacement, adjustments
Troubleshooting:
Problem diagnosis, error code interpretation, no spark issues
Installation:
Component installation, part installation
Adjustments:
Idle speed, valve clearance, throttle cable, mixture screw
Starting Procedures:
Kickstart, electric start (if equipped)
Storage Instructions:
Vehicle storage guidelines
Performance Tuning:
Basic tuning procedures for carburetor and engine settings
Depth Level:
Comprehensive (from basic maintenance to full engine rebuild)
Diagnostic Detail:
Detailed troubleshooting guides and diagnostic procedures
Visual Aids:
Pictures and part diagrams
Torque Specifications:
Detailed torque specs for all critical fasteners
Data Included:
Specifications, data charts, reference information
Engine Type:
Four-stroke, OHC
Engine Displacement:
360cc (approximate)
Bore X Stroke:
Specifics available within the manual
Engine Layout:
Single-cylinder
Horsepower:
To be confirmed in manual (typically around 25-30 HP for this class)
Torque:
To be confirmed in manual
Compression Ratio:
Specifics available within the manual
Fuel Delivery:
Carburetor (likely Keihin) or early Fuel Injection (PGM-FI) depending on exact sub-model/market
Carburetor Details:
Information on main jet, pilot jet, mixture screw adjustment, idle speed adjustment
Engine Oil Viscosity:
Recommended viscosity (e.g., 10W-40) as per manual
Engine Oil Type:
API Service SG or higher, JASO MA recommended for wet clutch compatibility
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Oil Change Interval:
Refer to manual (typically every 1,000-2,000 miles or annually)
Air Filter Cleaning:
Regular cleaning/replacement recommended, frequency depends on operating conditions
Spark Plug Inspection:
Periodic inspection and replacement as needed
Valve Clearance Adjustment:
Scheduled inspection and adjustment (interval specified in manual)
Brake Fluid Type:
DOT 3 or DOT 4 as specified by Honda
Gear Oil Specifications:
Refer to manual for final drive and transmission gearbox oil type and capacity
Common Wear Items:
Brake pads, tires, suspension bushings, carburetor seals, starter clutch wear
Electrical Gremlins:
Age-related issues with wiring harness, switches, and charging system components (stator, rectifier) are possible
Carburetor Maintenance:
Carburetors can be sensitive to fuel quality and require regular cleaning and synchronization for optimal performance