Target User:
Polaris 600 HO IQ LX CFI 2007 owners, independent repair shops, and professional snowmobile technicians.
Value Proposition:
Offers dealer-level service information for DIY savings and professional quality repairs. Enables in-depth understanding of vehicle operation.
Accuracy:
Endeavored to ensure accuracy, providing reliable information for all repair needs.
Completeness:
Contains all necessary instructions for any repair, including extensive engine and transmission work.
Accessibility:
PDF format allows for easy access, searchability, and printing of relevant sections.
Cost Savings:
Empowers owners to perform maintenance and repairs, saving on labor and overhead costs associated with dealerships.
Engine:
Complete disassembly, assembly, rebuild, troubleshooting, and tune-up procedures for the Polaris 600 HO engine.
Fuel System:
Detailed instructions on fuel pump, injectors, lines, filters, and carburetor (if applicable) service and diagnostics.
Ignition System:
Coverage of ignition coils, spark plugs, CDI unit, troubleshooting, and testing.
Lubrication System:
Procedures for oil pump, lubrication lines, and oil change intervals and specifications.
Exhaust System:
Information on exhaust pipe, muffler, and catalytic converter service and inspection.
Electrical System:
Wiring diagrams, component testing (stator, battery, lights, starter), troubleshooting electrical faults.
Body:
Procedures for body panel removal, installation, and associated hardware.
Transmission:
Detailed information on clutch (primary and secondary) removal, installation, adjustment, and maintenance. Drive and driven clutch specifications.
Suspension:
Front and rear suspension component inspection, adjustment, and replacement procedures. Shock absorber service.
Track System:
Track tension adjustment, inspection, and replacement guidance.
Brakes:
Brake caliper service, fluid replacement, pad inspection and replacement, brake line maintenance.
Steering:
Handlebar, steering post, and spindle inspection and adjustment procedures.
Cooling System:
Coolant type, capacity, flushing procedures, radiator, and thermostat service.
Track Drive:
Service and inspection of the drive sprockets and chaincase.
Routine Maintenance:
Regular servicing, lubrication, fluid checks, and adjustments as per manufacturer's recommendations.
Troubleshooting:
Diagnostic charts and procedures for identifying and rectifying common and complex issues.
Component Removal Installation:
Step-by-step guides for removing and reinstalling all major and minor components.
Disassembly Assembly:
Detailed instructions for taking apart and putting back together assemblies, including engine and transmission.
Tune Ups:
Procedures for optimizing engine performance through adjustments and component checks.
Overhaul:
Comprehensive instructions for complete engine and major component rebuilds.
Depth:
Advanced, suitable for professional technicians and experienced DIY mechanics. Covers full engine and component rebuilds.
Proprietary Components:
Includes instructions for proprietary Polaris components and instructions from respective component manufacturers.
Type:
CVT (Continuously Variable Transmission) - Polaris P-85 / P-90 Primary Clutch and TEAM TSS-04 Secondary Clutch
Optional Transmissions:
N/A (CVT standard for this model)
Gear Ratios:
Variable via clutch sheave angles and belt position. Specific ratio charts available in manual.
Clutch Maintenance:
Includes primary and secondary clutch alignment, spring replacement, roller inspection, and weight adjustment procedures.
Initial Service:
Refer to manual for break-in procedures and initial checks (typically after first few hours of use).
Oil Change:
Auto-lube system typically handles oil, but reservoir level checks and topping off are required. Regular inspection of lubrication system is recommended.
Clutch Service:
Annual inspection and cleaning recommended, with potential for roller and spring replacement based on mileage and wear.
Spark Plugs:
Inspect and replace as needed, typically every 1000-2000 miles or as per manual recommendations based on condition.
Track Tension:
Check and adjust periodically as per manual, especially after initial use and before long rides.
Coolant:
Ethylene Glycol based antifreeze (Polaris Coolant or equivalent) with a 50/50 mixture for optimal freeze protection.
Chaincase Oil:
SAE 80W-90 GL-4 or GL-5 Gear Oil (Specific capacity and type detailed in manual).
Clutch Wear:
Common on many CVT systems, requiring periodic inspection and service of rollers, buttons, and springs.
Belt Slippage:
Can occur with worn belts, incorrect clutch alignment, or excessive heat. Manual provides diagnostics for belt condition and clutch setup.
Fuel Injector Clogging:
May occur with poor fuel quality or lack of fuel stabilizer. Manual details cleaning and diagnostic procedures.
