Target Audience:
Polaris dealership technicians, certified repair shops, and knowledgeable DIY enthusiasts.
Value Proposition:
Provides factory-level repair information, enabling cost savings on maintenance and repairs by empowering owners to perform service themselves.
Authoritative Source:
Originally written and published by the manufacturer (Polaris).
Hands On Development:
Based on complete, hands-on teardowns of the specific 2007 Polaris 600 HO IQ Touring CFI model.
Clarity Of Instruction:
Easy-to-understand, step-by-step repair procedures.
Visual Aids:
Contains a wealth of illustrations, diagrams, schematics, and pictures.
Primary Coverage:
Maintenance, Repair, Troubleshooting, Diagnostics
Specific Systems Covered:
Engine, Fuel System (Carburetor & Fuel Injection), Intake, Chassis, Steering, Electrical, Ignition System, Lighting System, Charging System, Electric Starting System, Power Train, Drive Train (Clutches, Chain Case), Brake System, Slide Rail Suspension, Wiring Diagrams
Estimated Page Count:
Varies by specific publication; typically 400-700 pages for comprehensive service manuals
Type:
Service Repair Manual / Workshop Manual
Engine Management:
Comprehensive coverage of fuel delivery, ignition, lubrication, cooling, and starting systems.
Chassis And Suspension:
Detailed procedures for steering, skis, slide rail suspension, and track.
Electrical Systems:
In-depth diagnostics and repair for ignition, lighting, charging, and starting systems, including wiring diagrams.
Routine Maintenance:
Pre-season preparation, periodic maintenance, tune-ups, high altitude tuning.
Engine Repair:
Complete engine removal, disassembly, inspection, assembly, and reinstallation, including top-end and bottom-end work.
Powertrain Service:
Clutch removal, disassembly, inspection, assembly, alignment, and tuning; chain case disassembly, inspection, and assembly.
Troubleshooting Guides:
Detailed troubleshooting sections for fuel injection, ignition, electrical, and mechanical systems.
Diagnostic Capabilities:
Advanced diagnostic procedures, component testing, and calibration for various systems.
Rebuild Procedures:
Complete rebuild procedures for major components like the engine, transmission (chain case), clutches, and brake system.
Engine Family:
Polaris Liberty
Engine Type:
2-Stroke, Parallel-Twin Cylinder
Displacement:
599cc (approximate)
Cooling System:
Liquid-Cooled
Horsepower Rating:
Approximately 120-125 HP (exact figures may vary slightly based on tuning and source)
Carburetion Or Injection:
CFI (Cleanfire Injection) - Electronic Fuel Injection
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body injection (TBI).
Oil Delivery:
Variable rate oil injection system (likely from an oil pump).
Transmission Type:
CVT (Continuously Variable Transmission) / Arctic Cat-style Clutch System
Primary Clutch:
Polaris P-85 Primary Clutch (or similar model-specific variant)
Secondary Clutch:
Polaris Team Secondary Clutch (or similar model-specific variant)
Chain Case:
Gear-driven chain case for final drive ratio.
Clutch Tuning Data:
Specific engagement and shift RPM data provided in the manual.
Instrument Panel:
Digital or analog gauges for speed, RPM, fuel level, coolant temperature, and potentially diagnostic indicators.
Lighting:
Halogen headlights with beam adjustment features.
Wiring Diagrams:
Detailed wiring diagrams are included for electrical system troubleshooting and repairs.
Oil Change:
Variable, dependent on usage; manual will specify hours or mileage.
Spark Plug Replacement:
Typically every 1,000-2,000 miles or as specified in the manual, depending on plug type and usage.
Clutch Inspection:
Regular inspection of belt wear, sheave condition, and spring tension; intervals specified in the manual.
Coolant Type:
Ethylene Glycol based antifreeze; specific type and mixture ratio detailed in manual.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid; manual will confirm specific requirement.
Chaincase Oil Type:
Specific gear oil for chain cases; capacity and viscosity to be confirmed in manual.
Efi Calibration:
Potential for tuning adjustments to optimize performance and emissions, covered in manual.
Clutch Wear:
Normal wear on clutch components; manual provides inspection and replacement guidelines.
V-Belt Durability:
V-belt lifespan is critical; manual details inspection for cracks, fraying, and proper tension.
Manufacturer History:
Polaris Industries, a long-standing and prominent manufacturer in the powersports industry, known for innovation in snowmobiles.
Iq Chassis Introduction:
The IQ chassis, introduced in the mid-2000s, represented a significant advancement in Polaris snowmobile design, focusing on rider ergonomics, handling, and weight distribution.
Production Era:
The 2007 model year falls within the early to mid-production cycle of the IQ platform, representing a refined iteration of the design.
