Polaris 600 RMK 144 2008 Factory Service Repair Manual

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The 2008 Polaris RMK 600 is a snowmobile engineered for performance in challenging mountain and deep snow conditions. Featuring the RMK chassis optimized for agility and control, it is equipped...

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Tipo: Snowmobile

Proveedor:

SKU: 88821

Etiquetas: 2008 600 RMK 144 ATV Misc Polaris Powersports Snowmobile

Variantes de producto

Descripción

The 2008 Polaris RMK 600 is a snowmobile engineered for performance in challenging mountain and deep snow conditions. Featuring the RMK chassis optimized for agility and control, it is equipped with a 144-inch track for enhanced flotation and traction. Powering this model is the robust Liberty 600cc liquid-cooled, 2-stroke twin-cylinder engine, delivering approximately 120-125 horsepower. The RMK line, a long-standing offering from Polaris, is recognized for its capability in deep powder and rider-forward ergonomics, making the 2008 RMK 600 a capable machine for riders seeking adventure in demanding off-trail environments. This comprehensive Factory Service Repair Manual provides detailed information for the maintenance, repair, and overhaul of your 2008 Polaris RMK 600 snowmobile. It covers all essential systems, including engine mechanicals, fuel and ignition systems, drive and suspension components, brakes, and the electrical system. The manual offers step-by-step repair instructions, diagnostic procedures for troubleshooting common issues, and technical specifications. It is designed to assist owners, mechanics, and technicians in ensuring the optimal performance, reliability, and longevity of the vehicle through accurate and detailed guidance.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

RMK 600

Year:

Chassis Code:

Vehicle Type:

Snowmobile

Trim Level:

👋 Introduction

Market Position

Segment:

Mountain/Deep Snow

Target User:

Riders seeking performance in challenging off-trail snow conditions.

Competitive Analysis

Key Competitors Era:

Ski-Doo Summit, Arctic Cat M-series, Yamaha Apex MTX.

Key Features

Chassis Design:

RMK chassis optimized for agility and control in deep powder.

Track Length:

144-inch track for enhanced flotation and traction.

Engine Type:

Liberty 600cc liquid-cooled twin-cylinder engine.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

Completeness:

Complete Official Factory Manual

Page Count

Estimated Page Count:

Hundreds of Pages

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of engine components (cylinder head, pistons, crankshaft, connecting rods, lubrication system, cooling system).

Fuel System:

Carburetor service, fuel pump, fuel lines, fuel tank, and related components.

Ignition System:

CDI module, ignition coils, spark plugs, wiring diagrams, and troubleshooting.

Drive System:

Clutch (primary and secondary) service, belt inspection and replacement, chaincase, driveshaft, and track assembly.

Suspension Front:

IFS (Independent Front Suspension) components, shock absorbers, A-arms, steering components, and alignment.

Suspension Rear:

Rear suspension system (skid frame), shock absorbers, idler wheels, bogey wheels, and track tension adjustment.

Brakes:

Hydraulic brake system, caliper service, brake pads, master cylinder, brake fluid specifications, and bleeding procedures.

Electrical System:

Wiring diagrams, lighting system, gauge cluster, starter motor, battery, charging system, and fuse/relay identification.

Body And Frame:

Body panels, seat, handlebars, windshield, chassis inspection, and related hardware.

Procedures Included

Maintenance:

Scheduled maintenance, lubrication points, inspection checks, and preventative care.

Troubleshooting:

Diagnostic procedures for common problems, symptom-based troubleshooting guides, and diagnostic codes.

Repair:

Step-by-step repair instructions for all major systems, including torque specifications and special tool requirements.

Overhaul:

Detailed instructions for complete engine and component overhauls.

Recalibration:

Clutch calibration and adjustment procedures.

Technical Depth

Diagnostic Capabilities:

Comprehensive diagnostic trees and fault finding for all electrical and mechanical systems.

Component Rebuild:

Detailed rebuild procedures for engine, transmission (chaincase), clutches, and suspension components.

Electrical Diagnostics:

In-depth analysis of electrical circuits with detailed wiring diagrams and component testing.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely Searchable (standard for factory PDF manuals)

Print Quality

Printability:

High Quality, Printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Polaris Liberty

Engine Type:

2-stroke

Displacement:

599 cc

Cylinders:

Cooling System:

Liquid-Cooled

Bore X Stroke:

73.0 mm x 72.0 mm

Compression Ratio:

6.8:1

Performance

Horsepower Estimated:

Approx. 120-125 HP

Redline Rpm:

8200 RPM

Fuel System

Carburetion:

Dual Mikuni VM34

Fuel Type:

Premium Unleaded Gasoline (91 Octane Recommended)

Oil Injection:

Yes (with separate oil reservoir)

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) - Polaris P-85 Primary, SPI Secondary

Gear Ratios:

Variable (dependent on clutch engagement and belt position)

Features

Clutch Engagement Rpm:

Approx. 3200 RPM

Chaincase Oil:

Polaris Synthetic Chaincase Lube (e.g., PN 2871863)

📐 Dimensions

Exterior

Track Length:

144 inches

Track Width:

15 inches

Lug Height:

2.25 inches (standard for RMK models)

Weights

Dry Weight Estimated:

Approx. 440-450 lbs

Fuel Capacity:

10.2 US gallons

Oil Capacity:

3.0 US quarts (approx. for 2-stroke oil injection)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Snowmobiles are not typically rated by independent safety organizations like NHTSA/IIHS).

Active Features

Braking System:

Hydraulic disc brake with vented rotor.

Passive Features

Kill Switch:

Handlebar-mounted emergency kill switch with lanyard.

Lighting:

Halogen headlight, taillight, and brake light.

💡 Technology Features

Infotainment

Gauge Cluster:

Digital/Analog combination gauge cluster (speedometer, tachometer, odometer, fuel level, coolant temperature).

Driver Assistance

Reverse:

Manual reverse (lever operated) or electronic reverse assist (depending on specific sub-model configuration, typically manual on this generation).

Connectivity

Accessory Power:

12V accessory outlet for powering devices (e.g., GPS, phone charger).

🔧 Maintenance

Service Intervals

Initial Break In:

Specific break-in procedure outlined in the owner's manual (typically involving varied throttle operation).

Clutch Inspection:

Inspect annually or every 1,000 miles (whichever comes first).

Spark Plug Replacement:

Recommended every 100-150 hours or as needed based on condition.

Track Tension Adjustment:

Check and adjust as needed, typically before each riding season and periodically during.

Chaincase Oil Change:

Recommended annually or every 2,000 miles.

Fluid Specifications

Engine Oil:

API TC-W3 certified 2-stroke oil (Polaris 2-stroke oil recommended).

Coolant:

Ethylene glycol-based antifreeze (e.g., Polaris Coolant or equivalent 50/50 mix).

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Clutch Wear:

Excessive heat and engagement can lead to premature wear on primary and secondary clutch components, requiring recalibration or replacement.

Exhaust Bellows:

Cracking or deterioration of exhaust bellows can lead to exhaust leaks and performance issues.

Suspension Bushings:

Wear on suspension bushings can lead to loose handling and premature component wear.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries Inc.

Founding Year:

Model Evolution

Rmk Lineage:

The RMK (Ridgeline Mountain King) line has been a cornerstone of Polaris's mountain-specific snowmobiles for decades, evolving with chassis designs, engine technologies, and suspension advancements.

Production

Manufacturing Location:

Roseau, Minnesota, USA

🏆 Awards & Recognition

Recognitions

Industry Accolades:

Polaris RMK models consistently received positive reviews from enthusiasts and industry publications for their deep snow capability and rider-forward ergonomics during their production era.