Polaris 600 RMK 155 2008 Workshop Repair Service Manual

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Tipo: Snowmobile

Proveedor:

SKU: 89469

Etiquetas: 2008 600 RMK 155 ATV Misc Polaris Powersports Snowmobile

Variantes de producto

Descripción

The 2008 Polaris RMK 600 155 is a performance-oriented snowmobile engineered for aggressive backcountry terrain and deep snow riding. Building on Polaris's pioneering heritage in the snowmobile industry, the RMK line is renowned for its lightweight chassis, advanced suspension, and rider-forward ergonomics, designed to excel in challenging mountain environments. This model features a 599cc, liquid-cooled, 2-stroke engine, a CVT transmission, and a 155-inch track, all contributing to its exceptional climbing and handling capabilities. Its design philosophy emphasizes agility and power, making it a competitive choice for riders seeking peak performance in demanding conditions. This workshop repair service manual provides comprehensive information for the 2008 Polaris RMK 600 155 snowmobile. It covers all models and configurations, detailing engine systems, drivetrain, chassis, and electrical systems. Included are routine maintenance procedures, in-depth repair instructions for disassembly and assembly, troubleshooting guides for common issues, and essential technical specifications. This manual is an indispensable resource for owners, mechanics, and technicians, enabling them to perform all necessary maintenance and repairs to ensure the optimal performance, reliability, and longevity of their snowmobile.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

RMK 600

Year:

Type:

Snowmobile

Trim:

👋 Introduction

Market Position

Market Segment:

Performance-oriented mountain snowmobile, designed for deep snow riding and aggressive backcountry terrain.

Competitive Analysis

Competitors 2008:

Arctic Cat M-Series, Ski-Doo Summit, Yamaha Nytro Mountain.

Key Features Vehicle

Rmk Design Philosophy:

Lightweight chassis, aggressive track and suspension for mountain climbing, rider-forward ergonomics.

Key Features Manual

Manual Value Proposition:

Provides comprehensive diagnostic, repair, and maintenance information enabling owners and technicians to maintain optimal performance and longevity of the snowmobile.

📋 Manual Details

Coverage Areas

Coverage:

All models and configurations of the 2008 Polaris 600 RMK 155

Page Count

Page Count:

Not specified in provided data, but typically 300-500 pages for this type of manual.

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Cooling system, lubrication system, fuel system (carburetion), ignition system, starting system, exhaust system, engine mechanical (disassembly, assembly, torque specifications).

Drivetrain Systems:

Clutch system (primary and secondary), drive chain, chaincase, differential (if applicable), track system.

Chassis Systems:

Suspension (front and rear), steering system, skis, handlebars, seat, tunnel, chassis components.

Electrical Systems:

Ignition system, lighting, battery, charging system, starter motor, wiring diagrams, diagnostic codes (DTCs).

Bodywork And Plastics:

Body panel removal and installation, plastic components, decals.

Procedures Included

Maintenance Procedures:

Routine maintenance checks, lubrication, fluid changes, filter replacements, clutch inspection and adjustment.

Repair Procedures:

Engine overhaul, transmission service, suspension repair, steering linkage replacement, electrical component troubleshooting and replacement.

Troubleshooting Guides:

Diagnostic procedures for common issues, symptom-based troubleshooting, diagnostic trouble codes (DTCs) and their meanings.

Disassembly And Assembly:

Step-by-step instructions for disassembling and reassembling major components and sub-assemblies.

Technical Depth

Depth:

Comprehensive, covering from basic owner maintenance to in-depth engine rebuilds and complex electrical diagnostics.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, ensuring clarity of diagrams and text for printing.

Binding Type

Binding Type:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, liquid-cooled

Engine Displacement:

599cc

Bore X Stroke:

72.0 mm x 73.0 mm

Cylinder Arrangement:

Parallel twin

Ignition System:

CDI (Capacitor Discharge Ignition)

Performance

Horsepower Estimated:

Approximately 125-130 hp (manufacturer data not explicitly provided, based on typical Polaris 600 Liberty engine output for this era).

Cooling System:

Liquid-cooled

Fuel System

Carburetor Type:

Mikuni VM34

Fuel Type:

Unleaded gasoline, 91 octane (AKI) recommended.

Oil Injection System:

Yes, Polaris Autolube system.

Lubrication System

Oil Type Injection:

Polaris 2-Cycle Oil, or equivalent API-TC certified synthetic 2-stroke oil.

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-90 Primary Driven Clutch.

Optional

Gear Ratios:

Clutch calibration is specific to model and intended use; manual will detail calibration adjustments.

Features

Drive System:

Chain drive, enclosed chaincase.

Chaincase Oil Type:

Polaris Chaincase Lubricant, or SAE 80W-90 GL-4 gear oil.

Chaincase Oil Capacity:

Approximately 10 oz (300 ml).

📐 Dimensions

Exterior

Track Length:

155 inches

Track Width:

15 inches

Lug Height:

Not specified, but typically aggressive for mountain use (e.g., 2.25 inches or more).

Weights

Dry Weight:

Approximately 450 lbs (204 kg) - actual weight varies by configuration.

Fuel Capacity:

11 gallons (41.6 liters)

🛡️ Safety Features

Ratings

Safety Standards:

Compliant with applicable US and Canadian snowmobile safety standards.

Active Features

Braking System:

Hydraulic disc brake with vented rotor.

Throttle Safety:

Thumb throttle with safety detent/return spring.

Passive Features

Kill Switch:

Engine kill switch located on handlebar.

Hand Warmers Throttle Warmers:

Standard feature for rider comfort and safety in cold conditions.

💡 Technology Features

Infotainment

Instrument Panel:

Digital/analog gauge cluster including speedometer, tachometer, fuel gauge, coolant temperature gauge, and indicator lights.

Driver Assistance

Lighting:

Halogen headlight system for visibility.

Connectivity

Diagnostic Port:

Diagnostic port for accessing engine codes and diagnostic data, as detailed in the manual.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Recommended at the beginning of each season and/or based on operating hours/mileage; detailed in manual.

Spark Plug Replacement:

Typically every 2,000-3,000 miles or as specified by spark plug manufacturer/Polaris recommendations. Manual will provide exact part number and gap.

Clutch Service:

Regular inspection of drive and driven clutches, belt condition, and roller wear. Clutch calibration checks as needed.

Chaincase Oil Change:

Recommended every 1,000-2,000 miles or annually. Manual will provide specific interval.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Manual will specify type and capacity.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Drive belts, suspension bushings, skis (wear bars), track components, clutch rollers.

Potential Engine Concerns:

Carburetor tuning may require adjustment based on altitude and temperature. Proper pre-mix ratios and high-quality oil are crucial for engine longevity.

📚 Vehicle History

Brand Heritage

Polaris Heritage:

Polaris has been a pioneering force in the snowmobile industry since the 1950s, known for innovation and performance-oriented vehicles.

Model Evolution

Rmk Lineage:

The RMK (Ridgeline Mountain) line has evolved over decades to become a benchmark for mountain riding, with continuous improvements in chassis design, suspension travel, and engine performance.

Production

Manufacturing Location:

Polaris snowmobiles are primarily manufactured in the United States.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Polaris RMK models are consistently praised by snowmobile media and riders for their mountain capability and handling.