2009 POLARIS 600 RMK SHIFT 144 Snowmobile Service Repair Manual

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Tipo: Snowmobile

Proveedor:

SKU: 92852

Etiquetas: 2009 600 RMK SHIFT 144 ATV Misc Polaris Powersports Snowmobile

Variantes de producto

Descripción

The 2009 Polaris 600 RMK SHIFT 144 is a high-performance mountain snowmobile engineered for enthusiasts seeking exceptional capability in deep snow and challenging backcountry terrain. Featuring a lightweight chassis, a potent 599cc liquid-cooled 2-stroke engine, and a 144-inch track with aggressive lugs, this model is designed for superior flotation and maneuverability. The innovative 'Shift' technology allows for adjustable front suspension geometry, enabling riders to fine-tune handling characteristics for various snow conditions. Polaris's legacy of innovation and performance is evident in the RMK line, making the 600 RMK SHIFT 144 a formidable machine built for demanding off-trail adventures. This comprehensive Factory Service Manual provides detailed information essential for the maintenance, repair, and troubleshooting of your 2009 Polaris 600 RMK SHIFT 144. It covers a wide range of systems, including the engine, fuel, ignition, clutching, drivetrain, suspension, steering, brakes, and electrical systems. Within its 400+ pages, you will find step-by-step procedures for routine maintenance, component rebuilds, diagnostic routines, and adjustments. This manual is an indispensable resource for owners, mechanics, and technicians aiming to ensure optimal performance, reliability, and longevity of this specialized snowmobile.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

600 RMK SHIFT 144

Year:

Codes

Chassis Code:

Engine Code:

600 Liberty (2-stroke)

👋 Introduction

Market Position

Vehicle Segment:

Mountain/Backcountry Snowmobile

Target User:

Enthusiast riders seeking deep snow performance and technical terrain capability.

Competitive Analysis

Key Competitors:

Ski-Doo Summit, Arctic Cat M Series, Yamaha Nytro MTX.

Key Features

Vehicle Defining Features:

Lightweight chassis, powerful 2-stroke engine, deep lug track for flotation, Pro-Ride/RMK chassis for maneuverability in deep snow, 'Shift' technology for adjustable front suspension geometry.

Manual Value Proposition:

Empowers owners to perform factory-level maintenance and repairs, saving on dealership costs and ensuring optimal performance and longevity of their high-performance snowmobile.

📋 Manual Details

Coverage Areas

Primary Coverage:

Maintenance, Repair, Troubleshooting, Diagnostics, Electrical Systems, Mechanical Systems, Bodywork

Specific Systems:

Engine, Fuel System, Ignition System, Clutching, Drivetrain, Suspension, Steering, Brakes, Electrical, Body Panels, Track System

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Print / Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Top-end rebuild (pistons, rings, cylinders), bottom-end rebuild (crankshaft, connecting rods, bearings), valve adjustments (if applicable, though this is a 2-stroke), lubrication system, cooling system.

Fuel System:

Carburetor specifications, cleaning and adjustment, fuel pump operation, fuel filter replacement, fuel tank and lines.

Ignition System:

CDI unit testing, spark plug specifications, ignition coil testing, timing procedures.

Clutching:

Primary and secondary clutch inspection, roller and spring replacement, helix inspection, clutch alignment, engagement and disengagement RPM specifications.

Drivetrain:

Chaincase inspection and maintenance, drive chain tension adjustment, gear ratios, bearing replacement.

Suspension:

Front and rear shock absorber service and adjustment, ski suspension components, track suspension system (bogies, idler wheels), shock absorber fluid specifications.

Steering:

Handlebar and steering post components, tie rod adjustment, spindle inspection, ski alignment.

Brakes:

Brake caliper service, brake pad replacement, brake fluid type and bleeding procedures, brake disc inspection.

Electrical System:

Wiring diagrams, lighting system troubleshooting, battery testing and maintenance, starter system, ignition switch operation, sensor testing (e.g., TPS, water temp).

Bodywork And Chassis:

Panel removal and installation, seat removal, track installation and removal, tunnel protection, plastic components.

Procedures Included

Preventative Maintenance:

Oil change intervals, spark plug replacement, air filter cleaning/replacement, chain lubrication, track tension check, suspension lubrication, brake inspection, clutch inspection.

Troubleshooting:

Diagnostic flowcharts for common starting, running, and performance issues. Troubleshooting specific symptoms like misfires, poor acceleration, or electrical faults.

Repair And Rebuild:

Detailed step-by-step instructions for engine disassembly and reassembly, clutch rebuilds, shock absorber service, brake caliper overhaul, and drivetrain component replacement.

Adjustments:

Carburetor jetting adjustments, idle speed settings, clutch engagement/disengagement RPM adjustments, chaincase tension, steering alignment.

Electrical Diagnostics:

Testing of electrical components using multimeters, troubleshooting of wiring harnesses, diagnosing fault codes (if applicable).

Technical Depth

Depth:

Comprehensive, covering from basic maintenance checks to complete engine and drivetrain overhauls. Includes torque specifications, clearance measurements, and diagnostic procedures.

Diagnostic Capabilities:

Detailed symptom-to-cause troubleshooting guides, electrical schematic analysis, and mechanical system diagnostic routines.

Component Rebuilds:

Complete rebuild procedures for engine, transmission (chaincase), clutches, and suspension components.

📊 Manual Specifications

File Format

Digital Format Details:

Searchable PDF, high-resolution scans, printable pages.

Print Quality

Print Quality:

High-quality scans, clear diagrams and text. Professional binding for durability.

Binding Type

Binding Type:

Perfect bound or coil bound for lay-flat use.

Paper Type

Paper Type:

Durable, heavy-weight paper stock suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, Parallel Twin Cylinder

Engine Displacement:

599 cc (36.5 cu in)

Bore X Stroke:

73.0 mm x 72.0 mm (2.87 in x 2.83 in)

Cooling System:

Liquid-cooled

Lubrication:

Clean Shot Injection (automatic oil injection)

Performance

Horsepower:

Approx. 125-130 HP (factory estimate, actual may vary)

Carburetion:

Dual Mikuni VM38 carburetors (or equivalent EFI on later models, but 2009 RMK usually carb)

Fuel System

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Fuel Tank Capacity:

11.6 US gallons (44 L)

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) - Polaris P-85 Primary and P90 Secondary Clutch

Optional

Gear Reduction:

Chaincase with selectable gear reduction ratios (manual would detail how to change or verify).

Features

Clutch Engagement Rpm:

Typically 2800-3200 RPM (specified in manual).

Chaincase Oil:

Polaris AGL Synthetic Gearcase Lubricant (or equivalent).

📐 Dimensions

Exterior

Track Length:

144 inches

Track Width:

15 inches

Track Lug Height:

2.25 inches (or similar aggressive mountain profile)

Weights

Dry Weight:

Approx. 415-430 lbs (188-195 kg)

Estimated Wet Weight:

Approx. 440-460 lbs (200-209 kg)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Snowmobiles are not subject to standardized automotive crash testing.)

Active Features

Braking System:

Hydraulic disc brake, typically with a single caliper and drilled rotor for improved heat dissipation and weight reduction.

Throttle Safety:

Thumb throttle with safety spring return, often with a throttle limiter adjustment.

Passive Features

Chassis Design:

RMK chassis designed for stability and control in off-trail conditions. Rider-forward positioning for better balance.

Windscreen:

Low-profile windscreen for reduced aerodynamic drag, providing minimal wind protection.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and various warning lights.

Driver Assistance

Shift System:

The 'Shift' designation refers to a manually adjustable front suspension geometry system that allows riders to fine-tune the ski stance and roll center for different riding conditions (e.g., deep powder vs. firm snow).

Connectivity

Diagnostic Ports:

While not networked like modern vehicles, diagnostic access points or specific wiring leads for troubleshooting might be present, detailed in the manual.

🔧 Maintenance

Service Intervals

Initial Break In:

Specific break-in procedure outlined in the owner's manual and detailed in the service manual, typically involving varied RPMs and gentle operation for the first ~500 miles/10 hours.

Oil Change Engine:

2-stroke engines do not have oil changes in the traditional sense; oil is consumed via injection. Monitor oil injection system and ensure oil reservoir is topped up.

Clutch Maintenance:

Inspect primary and secondary clutches every 50-100 hours or annually for wear on rollers, buttons, springs, and helix. Clean sheaves.

Chaincase Oil Change:

Every 100 hours or annually. Check for leaks or contamination.

Spark Plug Replacement:

Inspect every 50-100 hours, replace as needed. Recommended plug type often NGK BR9ES or equivalent.

Fluid Specifications

Coolant:

Ethylene glycol-based antifreeze. 50/50 mix with distilled water. Capacity typically 1.5-2.0 quarts.

Brake Fluid:

DOT 4 hydraulic brake fluid.

2 Stroke Oil:

Polaris VES (Variable Exhaust System) Synthetic 2-Stroke Oil or equivalent API TC-W3 certified oil.

Known Issues

Common Wear Items:

Clutch bushings/rollers, shock absorber seals, track drivers, hyfax (slider wear), and carbide wear bars on skis.

Engine Specific:

Potential for crank seal leaks on high-mileage units, exhaust valve maintenance (cleaning and lubrication for VES system), and proper jetting for altitude/temperature changes.

📚 Vehicle History

Brand Heritage

Polaris Legacy:

Polaris has a long history in snowmobiling, dating back to the 1950s, known for innovation and performance-oriented machines.

Model Evolution

Rmk Lineage:

The RMK (Ranger Mountain Kayak) line has been a cornerstone of Polaris's mountain segment, evolving through chassis and engine advancements to meet the demands of backcountry riding.

2009 Specifics:

The 2009 models benefited from chassis improvements focusing on weight reduction and improved handling, with the 'Shift' model introducing adjustable front suspension geometry for fine-tuning ride height and roll center.

Production

Manufacturing Location:

Roseau, Minnesota, USA (Polaris's primary snowmobile manufacturing facility)

🏆 Awards & Recognition

Recognitions

Industry Awards:

Polaris snowmobiles, including the RMK line, have consistently received positive reviews and accolades from snowmobile media outlets for their performance, handling, and mountain-climbing capabilities.

Ratings

Dealer Satisfaction:

Polaris generally maintains a strong dealer network and positive customer satisfaction scores for its products.