2009 POLARIS 600 RMK SHIFT 155 Snowmobile Service Repair Manual

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Tipo: Snowmobile

Proveedor:

SKU: 92853

Etiquetas: 2009 600 RMK SHIFT 155 ATV Misc Polaris Powersports Snowmobile

Variantes de producto

Descripción

The 2009 Polaris RMK Shift 155 is a snowmobile engineered for aggressive backcountry riding, emphasizing flotation, agility, and climbing capability in deep snow and challenging mountain terrain. It features the Liberty 600 Cleanfire® 2-stroke engine, a 599cc liquid-cooled powerplant delivering approximately 125 horsepower, managed by an electronic fuel injection system for optimal performance across varying altitudes. The Pro-Ride chassis and rear suspension system are designed to enhance rider ergonomics and deep snow performance, making it a purpose-built machine for enthusiasts tackling the most demanding environments. This comprehensive service manual covers maintenance, troubleshooting, repair, and overhaul procedures for the 2009 Polaris 600 RMK Shift 155 Snowmobile. It provides detailed instructions for all major systems, including the engine, drivetrain, suspension, electrical, fuel, brakes, and steering. The manual also includes component identification, detailed wiring diagrams, critical specifications such as torque values and clearances, and information on specialized tools. Its purpose is to assist owners, mechanics, and technicians in effectively maintaining and repairing the snowmobile, ensuring its continued optimal performance and reliability.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

RMK Shift 155

Year:

Vehicle Type:

Snowmobile

Codes

Engine Code:

INDY 600

👋 Introduction

Market Position

Segment:

Mountain Snowmobile

Target User:

Enthusiast riders and technicians performing advanced maintenance and repairs.

Competitive Analysis

Features Highlight:

The RMK (Ridge, Mountain, King) series is designed for aggressive backcountry riding, emphasizing flotation, agility, and climbing capability.

Key Features

Vehicle Purpose:

Purpose-built for deep snow and challenging mountain terrain.

Engine Type:

Liberty 600 Cleanfire® 2-stroke engine.

Suspension Design:

Pro-Ride chassis and rear suspension for improved rider ergonomics and deep snow performance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Maintenance, Troubleshooting, Repair, and Overhaul of the 2009 Polaris 600 RMK Shift 155 Snowmobile

Secondary Coverage:

Component Identification, Wiring Diagrams, Specifications, and Special Tools

Page Count

Estimated Page Count:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Printed Manual

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, including cylinder head, piston, crankshaft, connecting rods, lubrication system, cooling system (liquid cooling), and fuel injection system (EFI).

Drivetrain:

Primary clutch (drive clutch), secondary clutch (driven clutch), chaincase, drive axle, and snowmobile track system.

Suspension:

Front suspension (Pro-Ride front suspension system), rear suspension (RMK rear suspension system), shocks, springs, and linkage components.

Electrical:

Ignition system, charging system (stator, flywheel, rectifier/regulator), lighting, gauges, switches, sensors, battery, and wiring diagrams.

Fuel System:

Fuel pump, fuel injectors, throttle body, fuel lines, and fuel tank.

Brakes:

Hydraulic brake system, brake caliper, master cylinder, brake fluid, and brake disc.

Steering:

Handlebars, steering post, tie rods, skis, and steering linkage.

Bodywork:

Body panels, seat, windshield, decals, and chassis components.

Procedures Included

Maintenance:

Scheduled maintenance checks, oil changes, filter replacements, spark plug inspection/replacement, lubrication points, and drive belt inspection/replacement.

Troubleshooting:

Diagnostic procedures for common issues, symptom-based troubleshooting guides, and electrical system diagnostic charts.

Repair:

Detailed step-by-step repair instructions for all major systems, including engine teardown and reassembly, clutch tuning, suspension adjustments, and electrical component replacement.

Rebuilds:

Complete engine rebuild procedures, including bore and hone specifications, valve seat conditioning, and transmission component overhauls.

Adjustments:

Clutch calibration, suspension settings, throttle cable adjustments, and brake lever free play.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures for EFI system faults, sensor testing, and ignition timing verification.

Specification Detail:

Torque specifications for all fasteners, critical clearances, tolerances, and fluid capacities.

Wiring Diagrams:

Comprehensive and detailed electrical wiring diagrams with component identification and color coding.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair or maintenance procedures.

📊 Manual Specifications

File Format

Digital Format:

N/A (Printed Manual)

Print Quality

Paper Quality:

Durable, high-quality paper stock designed for workshop environments.

Print Clarity:

Crisp, clear text and sharp, detailed diagrams and illustrations.

Binding Type

Binding:

Professional binding (e.g., saddle-stitch, perfect binding) suitable for frequent use.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Polaris Liberty 600 Cleanfire® 2-stroke

Displacement:

599cc

Bore X Stroke:

73.0 mm x 72.0 mm

Cooling System:

Liquid Cooled

Performance

Horsepower:

Approx. 125 hp (subject to variations based on specific tuning and altitude)

Ignition:

CDI with Digital Advance

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with dual injectors per cylinder

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Lubrication

Oil System:

Autolube Injection System

Recommended Oil:

Polaris VES 2-Stroke Synthetic Oil (or equivalent API-TC certified synthetic 2-stroke oil)

🔧 Transmission

Standard

Drive Clutch:

PV Drivetrain Arctic (P-85) Drive Clutch

Driven Clutch:

PV Drivetrain P-90 TSR Driven Clutch

Features

Clutch Calibration:

Primary and secondary clutch calibration is critical for optimal performance in varying snow conditions and altitudes; manual provides detailed tuning procedures.

Chaincase:

Chaincase with gear reduction for drive axle engagement.

Chaincase Oil:

Refer to manual for specific chaincase oil type and capacity. Typically SAE 80W-90 GL-5 gear oil.

📐 Dimensions

Exterior

Track Length:

155 inches

Track Width:

15 inches

Track Lug Height:

2.125 inches (typically for RMK models)

Weights

Dry Weight:

Approx. 440 lbs (without fluids)

🛡️ Safety Features

Features

Braking System:

Hydraulic disc brake with braided stainless steel lines for enhanced feel and durability.

Throttle Safety:

Thumb throttle with safety interlock mechanism.

Kill Switch:

Tethered engine kill switch (lanyard) for rider safety.

💡 Technology Features

Infotainment

Gauge Cluster:

Digital/analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and diagnostic indicators.

Driver Assistance

Efi System:

Cleanfire® EFI system optimizes fuel and air mixture for performance and efficiency across varying altitudes.

Ignition System:

Digital CDI ignition with variable timing for improved power delivery and starting.

🔧 Maintenance

Service Intervals

Initial Service:

Break-in service recommended at 250-500 miles or 10-20 hours of operation (refer to owner's manual for specifics).

Oil Change Interval:

Engine oil changes are not applicable due to 2-stroke design; premixing or autolube oil injection is used.

Drive Belt Inspection:

Inspect drive belt for wear and damage every 500 miles or annually. Replace as needed.

Spark Plug Inspection:

Inspect/clean/replace spark plugs every 250-500 miles or as recommended by Polaris.

Fluid Specifications

Coolant Type:

Polaris Premium Antifreeze/Coolant (or a 50/50 mix of ethylene glycol antifreeze and distilled water).

Coolant Capacity:

Refer to manual for exact capacity (typically around 2.5 - 3.0 liters).

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid.

Known Issues

Common Wear Items:

Drive belts, carbides on skis, hyfax on rear suspension, brake pads, and spark plugs are common wear items.

Efi Sensitivity:

EFI systems can be sensitive to fuel quality and voltage irregularities; proper maintenance is key.

📚 Vehicle History

Brand Heritage

Brand Focus:

Polaris Industries Inc. is a long-standing American manufacturer known for its pioneering work in snowmobiles, ATVs, and other powersports vehicles.

Model Evolution

Rmk Lineage:

The RMK line has consistently been at the forefront of mountain snowmobile technology, evolving with chassis designs, engine performance, and suspension systems to meet the demands of deep snow riding.

Production

Manufacturing Location:

Polaris snowmobiles are primarily manufactured in the United States.

🏆 Awards & Recognition

Recognitions

Segment Recognition:

Polaris RMK models are consistently recognized by industry publications and riders for their mountain performance capabilities.