Polaris FS Touring 2006 Workshop Service Manual

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Tipo: Snowmobile

Proveedor:

SKU: 78922

Etiquetas: 2006 ATV FS Touring Misc Polaris Powersports Snowmobile

Variantes de producto

Descripción

The Polaris FS Touring 2006 represents a significant offering in the powersports market, designed for comfort and extended riding experiences. Polaris, a company with a rich heritage in powersports innovation dating back to 1954, engineered the FS Touring series to provide riders with a capable and comfortable platform for traversing varied terrain. This model, likely a snowmobile, exemplifies the brand's commitment to quality and performance, offering a blend of power and rider-centric features that set it apart from competitors such as Ski-Doo, Yamaha, and Arctic Cat. Its robust construction and thoughtful design make it a reliable choice for enthusiasts seeking adventure. This comprehensive workshop service manual provides detailed repair and maintenance information specifically for the Polaris FS Touring 2006. It covers a wide array of systems, including in-depth engine diagnostics and overhaul, transmission service, brake system maintenance, suspension and steering adjustments, and complete electrical system troubleshooting. The manual also details routine maintenance procedures, body panel repair, HVAC system service, and track system maintenance. With step-by-step instructions, diagnostic guides, and technical specifications, this resource is an indispensable tool for owners, technicians, and mechanics aiming to ensure the optimal performance and longevity of their Polaris FS Touring snowmobile.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

FS Touring

Year:

👋 Introduction

Market Position

Vehicle Segment:

Polaris is primarily known for powersports vehicles (snowmobiles, ATVs, etc.). A 'Polaris FS Touring 2006' would likely refer to a snowmobile, not a passenger car. This manual is targeted at technicians specializing in Polaris snowmobile repair.

Competitive Analysis

Competitors:

Ski-Doo, Yamaha, Arctic Cat, and other major snowmobile manufacturers of the era.

Key Features

Manual Purpose:

To provide detailed, accurate, and actionable repair and maintenance information for the Polaris FS Touring 2006 snowmobile, enabling technicians to perform a wide range of services.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of Polaris FS Touring 2006 models

Page Count

Estimated Pages:

Extensive (typical workshop manuals are 500-2000+ pages, actual count not provided)

Manual Type

Type:

Workshop Service Manual

Language

Language:

English (assumed based on product description)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine repair, overhaul, diagnosis, specifications, cooling system, lubrication system, fuel system, ignition system, exhaust system

Transmission:

Transmission repair, overhaul, diagnosis, fluid specifications, shift mechanism, potential drivetrain components

Brakes:

Brake system service, hydraulic components, disc/drum specifications, bleeding procedures, parking brake system

Suspension:

Front and rear suspension component inspection, repair, alignment specifications, shock absorbers, springs, control arms

Steering:

Steering system diagnosis, repair, power steering system service, steering column, tie rods, linkages

Electrical:

Complete electrical system diagnostics, wiring diagrams, component testing, battery, charging system, starting system, lighting, accessories, fuses, relays

Body:

Body panel repair, dent removal, door mechanisms, window regulators, locks, interior trim, exterior trim, paint repair guidance

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, component replacement, diagnosis

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, belt inspections, spark plug replacement, lubrication points

Diagnostics:

Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) interpretation (if applicable to the vehicle's systems), component testing procedures

Repair Overhaul:

Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation

Special Tools:

Identification and usage of specialized tools required for specific repair procedures

Engine Rebuild:

Full engine disassembly, component measurement (pistons, rings, crankshaft, cylinders), valve adjustments (if applicable), seal replacement, and reassembly instructions.

Clutch Service:

Primary and secondary clutch removal, inspection, cleaning, spring and weight replacement, and reinstallation procedures.

Suspension Geometry:

Alignment specifications, caster, camber, and toe adjustments for skis and track system.

Electrical Troubleshooting:

Use of multimeter, oscilloscope (if applicable), tracing circuits, identifying common electrical faults and their solutions.

Body Panel Replacement:

Instructions for removing and replacing fairings, seat, hood, and other body components.

Track System Maintenance:

Track tension adjustment, hyfax inspection and replacement, suspension arm lubrication and adjustment.

Technical Depth

Depth:

Comprehensive, covering general automobile practices to advanced repair and overhaul procedures

📊 Manual Specifications

File Format

Format Details:

Portable Document Format (PDF), typically optimized for digital viewing and printing

Print Quality

Quality:

High-resolution (assumed, for clear diagrams and text)

Binding Type

Binding:

Not applicable (PDF format)

Paper Type

Paper:

Not applicable (PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely a 2-stroke or 4-stroke liquid-cooled engine, common for Polaris snowmobiles of this era. Specific displacement and cylinder count would vary by sub-model. (e.g., a 500cc, 600cc, or 700cc engine)

Performance

Horsepower Range:

Typically 80-120+ HP, depending on engine size and tuning.

Torque Range:

Dependent on engine size and RPM range.

Fuel System

Fuel Delivery:

Carbureted (Mikuni VM series common) or Electronic Fuel Injection (EFI) depending on the specific FS Touring variant.

Fuel Type:

Unleaded gasoline, octane rating specified in manual (likely 87 or 89 octane).

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition) or electronic ignition with advanced timing control.

Cooling

Cooling System:

Liquid-cooled with radiator, coolant reservoir, and fan assist.

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with Polaris P-85 or P-90 primary clutch and a Yamaha or Polaris secondary clutch.

Optional

Gearbox:

No manual gearbox; relies on CVT for variable gear ratios.

Features

Drive System:

Chaincase driven by CVT output shaft, typically with a reverse gear option.

📐 Dimensions

Exterior

Length:

Varies by specific FS Touring model, typically 100-120 inches.

Width:

Varies, typically 45-50 inches.

Weights

Dry Weight:

Typically 400-500 lbs, depending on engine and features.

Fuel Capacity:

Approximately 10-12 gallons.

🛡️ Safety Features

Ratings

Crash Safety:

No formal automotive crash ratings apply. Safety is based on design and intended use.

Active Features

Braking System:

Hydraulic disc brakes front and rear, integrated brake lever operation.

Passive Features

Operator Safety:

Handlebar controls, throttle safety lockout, engine kill switch, body position requirements for operation.

💡 Technology Features

Infotainment

Dash Layout:

Analog speedometer and tachometer, coolant temperature gauge, fuel gauge, indicator lights for oil, battery, and check engine (if applicable).

Driver Assistance

Traction Control:

Not typically featured on models from this era; relies on rider skill and track conditions.

Connectivity

Accessory Power:

12V accessory outlet for charging devices or powering accessories.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 1,000-2,000 miles or annually, depending on usage. Specific interval for transmission/chaincase fluid change is also critical.

Spark Plugs:

Check and clean every 500-1000 miles, replace as needed based on wear.

Belt Inspection:

Inspect drive belt for wear, cracks, and proper tension at regular intervals (e.g., every 500 miles).

Fluid Specifications

Engine Oil:

Specific viscosity and type (e.g., API-certified 2-stroke oil injected into fuel or sump for 4-stroke) as per Polaris specifications.

Coolant:

Antifreeze coolant mixture (e.g., 50/50 ethylene glycol and distilled water) meeting specific Polaris coolant requirements.

Chaincase Fluid:

Specialized gear oil, often SAE 80W-90 or a specific Polaris-branded lubricant.

Known Issues

Drive Belt:

Premature wear or breakage of the CVT drive belt can occur with improper usage, overloading, or worn clutches.

Clutch Alignment:

Misalignment of primary and secondary clutches can lead to belt slippage and premature wear.

Cooling System:

Overheating due to low coolant levels, blocked radiators, or faulty water pump.

Carburetor Issues:

Carburetor gumming or jetting issues if fuel is left in the system for extended periods without stabilization.

📚 Vehicle History

Brand Heritage

Polaris History:

Polaris Industries Inc. was founded in 1954 and is a major manufacturer of powersports vehicles. They have a long history of innovation in snowmobiles.

Model Evolution

Fs Touring Series:

The FS Touring line was designed for comfort and long-distance riding, often featuring larger engines, comfortable seating, and cargo capacity. Successors typically focused on improved rider comfort, power, and handling.

Production

Manufacturing Location:

Polaris vehicles are primarily manufactured in the United States, with plants in Minnesota and Iowa.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the 2006 FS Touring model are not readily available without detailed historical research. Polaris has received numerous industry awards for its product lines over the years.