Target Audience:
        
        
            Professional mechanics, DIY enthusiasts, ATV owners seeking detailed repair and maintenance guidance
        
     
    
    
        
            Value Proposition:
        
        
            Comprehensive, factory-level information for lifelong use, accessible across multiple devices, printable for hands-on work
        
     
    
    
        
            Content Detail:
        
        
            Hundreds of pages with detailed photos and diagrams, step-by-step instructions, exploded diagrams
        
     
    
        
            Licensing:
        
        
            Lifetime use, no expiry dates, no renewal fees
        
     
    
        
            Compatibility:
        
        
            Compatible with Windows and MAC computers, tablets, and smartphones
        
     
 
    
    
    
        
            Primary Coverage:
        
        
            Service, Repair, Troubleshooting, Maintenance
        
     
    
    
        
            Estimated Page Count:
        
        
            Hundreds of pages (specific number not provided but described as extensive)
        
     
    
    
        
            Type:
        
        
            Factory Service Repair Workshop Manual
        
     
    
        
            Information Source:
        
        
            Factory authorized service information
        
     
    
    
    
    
        
            Digital Format:
        
        
            PDF Download
        
     
 
    
    
    
        
            Engine Systems:
        
        
            Engine overhaul, top-end rebuild, bottom-end assembly, lubrication, cooling, fuel system, ignition system, starting system, exhaust system
        
     
    
        
            Drivetrain Systems:
        
        
            Transmission (gearbox/CVT), drive shafts, differentials, final drive, clutch operation
        
     
    
        
            Suspension And Steering:
        
        
            Front and rear suspension components, shock absorbers, A-arms, steering mechanism, tie rods, wheel bearings
        
     
    
        
            Braking Systems:
        
        
            Brake system diagnosis, brake caliper service, brake pad replacement, brake fluid bleeding, master cylinder repair
        
     
    
        
            Electrical Systems:
        
        
            Wiring diagrams, battery service, charging system, lighting, ignition switch, starter motor, troubleshooting electrical faults
        
     
    
        
            Frame And Body:
        
        
            Frame inspection and repair, plastic body panel removal and installation, fenders, racks
        
     
    
    
        
            Maintenance Procedures:
        
        
            Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, valve adjustments, coolant flushes, chain/belt maintenance (if applicable)
        
     
    
        
            Repair Procedures:
        
        
            Component disassembly, assembly, component testing, part replacement, rebuild procedures
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic charts, symptom-based troubleshooting, common fault identification and resolution
        
     
    
    
        
            Diagnostic Capabilities:
        
        
            Advanced diagnostics, detailed symptom analysis, component-specific testing procedures
        
     
    
        
            Rebuild Procedures:
        
        
            Complete engine rebuilds, transmission overhauls, differential rebuilds
        
     
 
    
    
    
        
            Engine Type 325:
        
        
            4-Stroke, Liquid-Cooled, SOHC
        
     
    
    
        
            Engine Type 500:
        
        
            4-Stroke, Liquid-Cooled, SOHC
        
     
    
    
    
        
            Bore Stroke 325:
        
        
            Data not explicitly provided in product description but detailed in manual.
        
     
    
        
            Bore Stroke 500:
        
        
            Data not explicitly provided in product description but detailed in manual.
        
     
    
    
        
            Carburetor Type 325:
        
        
            Mikuni VM30 (typical, specific model may vary, detailed in manual)
        
     
    
        
            Carburetor Type 500:
        
        
            Mikuni BSR42 (typical, specific model may vary, detailed in manual)
        
     
    
        
            Fuel Type:
        
        
            Unleaded Gasoline
        
     
    
    
        
            Ignition Type:
        
        
            CDI (Capacitor Discharge Ignition), electronic timing (details within manual)
        
     
 
    
    
    
        
            Transmission Type:
        
        
            Automatic (PVT - Polaris Variable Transmission) with Engine Braking
        
     
    
    
        
            Optional Transmission:
        
        
            N/A (Standard on these models)
        
     
    
    
        
            Gear Selection:
        
        
            High, Low, Neutral, Reverse
        
     
    
        
            Drive System:
        
        
            Shaft drive to rear wheels, chain drive to front wheels (AWD models) or 2WD
        
     
 
    
    
    
        
            Length:
        
        
            Data not explicitly provided in product description but detailed in manual.
        
     
    
        
            Width:
        
        
            Data not explicitly provided in product description but detailed in manual.
        
     
    
        
            Height:
        
        
            Data not explicitly provided in product description but detailed in manual.
        
     
    
    
        
            Dry Weight 325:
        
        
            Approx. 604 lbs (274 kg) (Data not explicitly provided but common for this model, details in manual).
        
     
    
        
            Dry Weight 500:
        
        
            Approx. 644 lbs (292 kg) (Data not explicitly provided but common for this model, details in manual).
        
     
    
        
            Towing Capacity:
        
        
            Data not explicitly provided in product description but detailed in manual.
        
     
 
    
    
    
        
            Atv Safety Standards:
        
        
            Adherence to ANSI/SVIA 1-2001 standards (typical for this era, manual will detail specific safety precautions).
        
     
    
    
        
            Braking System:
        
        
            Hydraulic disc brakes front and rear
        
     
    
    
        
            Handlebars:
        
        
            Grip-activated throttle and brake levers
        
     
    
        
            Operator Presence Control:
        
        
            Thumb throttle returns to idle when released (standard feature)
        
     
 
    
    
    
        
            Engine Oil Change Interval:
        
        
            Refer to manual for specific mileage/hour intervals (typically 100 hours or annual service).
        
     
    
        
            Spark Plug Service Interval:
        
        
            Refer to manual (typically annually or as needed).
        
     
    
    
        
            Engine Oil Type:
        
        
            SAE 10W-40, API SG rated (specific type and capacity detailed in manual).
        
     
    
        
            Gearcase Oil Type:
        
        
            API GL-4 SAE 80W-90 gear oil (specific type and capacity detailed in manual).
        
     
    
        
            Coolant Type:
        
        
            Ethylene Glycol based antifreeze/coolant (specific mixture and capacity detailed in manual).
        
     
    
    
        
            Common Wear Items:
        
        
            PVT belt wear, wheel bearing wear, suspension component wear, carburetor jetting issues (detailed troubleshooting in manual).
        
     
    
        
            Electrical Gremlins:
        
        
            Potential for stator or voltage regulator issues (troubleshooting guides within manual).
        
     
 
    
    
    
        
            Polarismakers:
        
        
            Polaris Industries Inc., a leading manufacturer of powersports vehicles.
        
     
    
    
        
            Magnum Lineage:
        
        
            The Magnum line represented Polaris's robust utility ATV offering, known for power and versatility.
        
     
    
    
        
            Production Era:
        
        
            2001 model year, part of the late 1990s to early 2000s ATV development.