Target Audience:
Polaris snowmobile owners, DIY mechanics, service technicians.
Product Segment:
Polaris's 2006 lineup catered to a broad spectrum of snowmobiling enthusiasts, from trail riders and recreational users to serious mountain climbers and long-distance touring.
Manual Utility:
Provides essential information for maintaining, repairing, and troubleshooting a wide range of 2006 Polaris snowmobile models, offering significant cost savings over professional servicing.
Download Benefits:
Instant access after payment, no shipping costs, immediate usability on various devices (smartphones, tablets, computers), environmentally friendly.
Support:
Lifetime Protection Policy for lost or damaged downloads.
Model Variants Covered:
340 Classic, 340 Indy Touring, 500 Classic, 500 Indy, 500 XC SP, 550 Classic, 600 Classic, 600 Edge Touring, 600 HO Dragon Fusion, 600 HO Fusion, 600 HO RMK, 600 HO Switchback, 700 Classic, 700 Fusion, 700 RMK, 700 Touring, 900 Fusion, 900 RMK, 900 Switchback, Supersport, Trail RMK, Trail Touring, Widetrak LX
Type:
Comprehensive Repair & Service Manual
Engine Systems:
Engine Removal and Installation, Engine Specifications, Fuel System, Lubrication and Cooling System, Intake & Exhaust
Drivetrain Systems:
Transmission, Drive Chain & Sprockets
Chassis Suspension Steering:
Steering System, Shocks
Electrical Systems:
Electrical System
Bodywork Cosmetics:
Body Work
General Information:
Identification, safety precautions, tools and shop equipment, specifications.
Maintenance Procedures:
Routine Maintenance, Service Intervals, Fluid Replacements, Filter Changes
Repair Procedures:
Engine Rebuilds, Transmission Repairs, Steering System Overhauls, Suspension Adjustments, Electrical Diagnostics and Repair
Troubleshooting:
Advanced Troubleshooting, Diagnostic Codes, Common Issues and Solutions
Engine Procedures:
Top end inspection and overhaul, piston and ring replacement, crankshaft and connecting rod service, valve adjustments (if applicable to specific engine variants, though most are 2-stroke reed valve), cylinder head and base gasket replacement.
Fuel System Procedures:
Carburetor adjustment, cleaning, and rebuilding; fuel pump inspection and service; fuel injector cleaning and testing (for EFI models); fuel tank and line maintenance.
Electrical System Procedures:
Wiring harness inspection, battery testing and charging, ignition system troubleshooting (stator, ignition coil, CDI module), lighting system diagnosis, starter motor and solenoid service.
Depth:
Detailed step-by-step instructions, diagnostic flowcharts, torque specifications, electrical schematics, exploded views.
Diagnostic Tools:
Information on required diagnostic tools, including basic hand tools, torque wrenches, multimeter, and specialized Polaris diagnostic equipment where applicable.
Engine Variants:
340cc (2-stroke, carbureted), 500cc (2-stroke, carbureted/injected), 550cc (2-stroke, carbureted), 600cc (2-stroke, carbureted/injected, Liberty engine family), 700cc (2-stroke, carbureted/injected, Liberty engine family), 900cc (2-stroke, carbureted/injected, Liberty engine family).
Horsepower Range:
Approx. 50 HP (340cc) to over 130 HP (900cc models).
Fuel Delivery:
Carbureted (Mikuni, Keihin) and Fuel Injection (EFI) depending on model and engine size.
Cooling Type:
Liquid-cooled (most performance models), Forced air-cooled (some entry-level models).
Lubrication Type:
Premix or Autolube (oil injection system).
Engine Types:
2-Stroke, Reed Valve, Carbureted or Fuel Injected. Liberty Engine family prominent across higher displacement models.
Type:
CVT (Continuously Variable Transmission) with Polaris P-85/P-90 primary clutch and Polaris TEAM/Arctic Cat secondary clutch.
Features:
Forward/Neutral/Reverse (on select models, particularly touring and utility variants).
Drive System:
Chaincase drive, HyPerformance drive clutch and driven clutch systems.
Safety Standards:
Adherence to relevant snowmobile safety standards for the model year.
Braking System:
Hydraulic disc brake, typically with ventilated rotor and caliper.
Rollover Protection:
Not applicable to snowmobiles in the traditional sense; emphasis on rider control and stability.
Kill Switch:
Lanyard-style kill switch tethered to the rider.
Gauges Displays:
Analog and digital instrumentation including speedometer, tachometer, odometer, trip meter, fuel level, coolant temperature, and indicator lights.
Lighting:
Halogen headlights, taillight, brake light.
Accessories:
Provisions for auxiliary lighting, heated grips/thumb warmers, electric start, mirrors, cargo racks.
Routine Checks:
Pre-ride inspection (tracks, skis, controls, lights), track tension check, coolant level check, oil level check (autolube models).
Scheduled Maintenance:
Refer to manual for specific intervals for spark plug replacement, drive belt inspection/replacement, chaincase oil change, clutch inspection, general lubrication.
Engine Oil:
Specific 2-stroke synthetic oil for autolube injection systems or premix. Recommended brands and API/JASO ratings detailed in manual. Polaris brand oils often specified.
Coolant:
Ethylene glycol-based antifreeze. Specific mixture ratio (e.g., 50/50) and type (e.g., Polaris brand or equivalent) required for optimal performance and freeze protection.
Chaincase Oil:
Hypoid gear oil (e.g., SAE 80W-90 or specified viscosity). Specific capacities for chaincase detailed in manual.
Common Wear Items:
Drive belts (due to heat and tension), carbide wear on skis, track lugs, shock absorbers, clutch components.
Engine Considerations:
Proper 2-stroke oil/fuel mixture, avoiding overheating, regular spark plug maintenance, fuel system cleanliness are critical for longevity.
Suspension Wear:
Ball joints, tie rods, shock seals, suspension bushings may require periodic inspection and replacement.
