Market Position:
Targets Polaris snowmobile owners seeking in-depth repair, maintenance, and diagnostic information. Positioned as an essential resource for DIY repairs and understanding vehicle systems.
Competitive Analysis:
Offers a factory-level repair manual comparable to official manufacturer documentation, providing a cost-effective alternative for maintaining Polaris snowmobiles.
Key Features:
Comprehensive coverage, detailed illustrations, step-by-step instructions, troubleshooting guidance, electronic format for selective printing.
Value Proposition:
Empowers owners to perform their own maintenance and repairs, saving on labor costs and ensuring proper vehicle upkeep.
Applicable Years:
2010-2012
Applicable Models:
2010 600 RUSH, 2011 600 RUSH, 2011 800 RUSH, 2011 800 SWITCHBACK ASSAULT, 2011 800 RMK 155, 2011 800 RMK ASSAULT, 2011 800 PRO RMK 155/163, 2012 600 RUSH, 2012 800 RUSH, 2012 800 RUSH PRO-R LE, 2012 600 SWITCHBACK, 2012 800 SWITCHBACK, 2012 SWITCHBACK ASSAULT, 2012 600 RMK 144, 2012 600 RMK 155, 2012 600 PRO RMK 155, 2012 800 RMK 155, 2012 800 RMK ASSAULT, 2012 800 PRO RMK 155/163
Page Count:
Not specified, but described as comprehensive with detailed illustrations and step-by-step instructions.
Manual Type:
Workshop Service Repair Manual
Language:
English (implied by content description)
Delivery Method:
Download
Software Requirements:
Adobe Acrobat Reader, WinZip or WinRAR
Engine Systems:
Engine Inspections, Engine Mounting Systems, Engine Component Assemblies, Engine Removal, Engine Installation, Cooling System, Exhaust Systems, Cleanfire™ Fuel Injection, DC-CFI-4 Fuel Injectors/Fuel Rail, DC-CFI-2 Fuel Injectors/Fuel Rail, Fuel Tank/Pump Service, Throttle Position Sensor, Variable Exhaust System, Ignition Timing
Drivetrain Systems:
Drive Gears/Chains, Gear Ratio Speed Chart, Chaincase Systems, Driveshaft/Jackshaft, PVT System, Drive Clutch Systems
Chassis And Suspension:
Suspension Systems, Pro-Ride Progressive Suspension, Rail Sliders Systems, Chassis Assemblies, Doors and Fenders, Bonded Component Service
Electrical And Accessories:
Charging/Lighting System, Instrument Cluster, Security System, Maintenance-Free Battery, Electric Start, DC-CFI Electrical Systems, Diagnostic Plugs, Hand/Thumb Warmers
Braking And Steering:
Brake System, Steering Systems
Maintenance Procedures:
Periodic Maintenance, Fluid Changes, Component Lubrication, General Inspections
Repair Procedures:
Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Electrical System Diagnosis and Repair, Fuel System Servicing
Diagnostic Procedures:
Troubleshooting Guides, Diagnostic Software Utilization (Digital Wrench), Electrical System Diagnostics, Fuel System Diagnostics
Installation Procedures:
Engine Installation, Component Installation, Aftermarket Accessory Installation Guidance (implied)
Technical Depth:
Comprehensive Workshop Level. Covers detailed disassembly, assembly, repair, troubleshooting, and maintenance for all major systems. Designed for both DIY enthusiasts and professional mechanics.
Special Tools:
Includes information on required special tools for specific procedures.
Wiring Diagrams:
Detailed Electrical Diagrams provided.
Engine Displacement 1:
794 cc
Engine Type 1:
2-Cylinder, Liberty, Liquid-Cooled, Case Reed Induction
Engine Displacement 2:
599 cc
Engine Type 2:
2-Cylinder, Liberty, Liquid-Cooled, Case Reed Induction
Horsepower Range:
Specific horsepower not detailed in product info, but typically ranges from 100-140+ HP for these engine displacements in this era.
Fuel System Type:
Cleanfire™ Fuel Injection (DC-CFI)
Fuel Injection Components:
DC-CFI-4 and DC-CFI-2 Fuel Injectors/Fuel Rail
Transmission Type:
Polaris Variable Transmission (PVT)
Transmission Components:
Drive Clutch Systems, Driven Clutch, Drive Gears/Chains
Gear Ratio Information:
Includes a Gear Ratio Speed Chart for accurate performance calculations.
Chaincase:
Detailed service information for Chaincase Systems.
Safety Features:
While specific crash ratings are not applicable in the same way as cars, the manual covers safety-related components and procedures, including brake systems, lighting, and electrical safety.
Active Safety Systems:
Brake system, hand/thumb warmers (indirectly contribute to rider control).
Passive Safety Features:
Integrated chassis design, security system.
Instrument Cluster:
Information on the instrument cluster and its functions is provided.
Hand Thumb Warmers:
Service and troubleshooting for hand and thumb warmer systems.
Diagnostic Software:
Covers the use of Digital Wrench diagnostic software for advanced troubleshooting and system analysis.
Ignition Timing:
Details regarding ignition timing adjustment and verification.
Charging Lighting:
Comprehensive coverage of the charging and lighting systems.
Electric Start:
Service and troubleshooting for the electric start system.
Security System:
Information on the snowmobile's security system.
Service Intervals:
The manual provides detailed guidance on periodic maintenance schedules, essential for engine longevity and performance. Specific intervals for oil changes, filter replacements, clutch service, and track adjustments are covered.
Engine Oil Specification:
While specific oil grades are not listed in the product description, the manual will detail the required SAE viscosity grade and API service classification for the Liberty engines. Typically, a high-quality synthetic 0W-40 or 10W-40 snowmobile-specific oil is recommended.
Coolant Specification:
The manual will specify the type and mixture ratio of antifreeze/coolant required for the liquid-cooled engines, typically a 50/50 mix of ethylene glycol and distilled water.
Chaincase Oil Specification:
The manual will detail the correct type and viscosity of oil for the chaincase, which is crucial for lubrication and heat transfer.
Common Issues Covered:
The manual's troubleshooting section will address common wear items and potential issues associated with these models, such as clutch wear, suspension component wear, fuel system component performance, and electrical system diagnostics.
Torque Specifications:
Includes critical torque specifications for engine components, chassis fasteners, suspension mounting points, and drive system parts, ensuring proper assembly and preventing component damage.
Brand Heritage:
Polaris has a long-standing history in snowmobile manufacturing, known for innovation and performance in the powersports industry.
Model Evolution:
The RUSH, RMK, and SWITCHBACK models represent Polaris's commitment to versatile and high-performance snowmobiling, with advancements in chassis design (Pro-Ride) and engine technology.
Production Period Covered:
2010-2012 model years.
