Purpose:
To provide detailed repair and maintenance information for the Polaris RUSH PRO-R LE 800 (2012)
Value Proposition:
Empowers owners to perform professional-level maintenance and repairs, saving time and money
Coverage Compared To Others:
Offers the depth and detail typically found in authorized dealer service departments
Diagnostic Aid:
Includes troubleshooting procedures for common issues
Safety Emphasis:
Highlights safety precautions and the use of proper tools (e.g., torque wrench)
Special Tool References:
Identifies and illustrates required special tools with Polaris part numbers
Engine:
Complete overhaul, disassembly, and reassembly
Transmission:
Disassembly and reassembly of drive clutch and driven clutch
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, fuel tank maintenance
Ignition System:
Ignition timing, spark plugs, ignition coil troubleshooting
Lubrication System:
Oil change procedures, oil pump, lubrication points
Exhaust System:
Muffler inspection, pipe maintenance
Electrical System:
Wiring diagrams, battery maintenance, lighting, stator, CDI unit
Bodywork:
Panel removal and installation, seat, handlebars
Suspension:
Front and rear suspension adjustments, shock absorber service
Track System:
Track inspection, idler wheel maintenance, drive sprocket service
Tune Ups:
Comprehensive tune-up procedures for optimal performance
Routine Maintenance:
Scheduled maintenance tasks and checks
Diagnostic Procedures:
Troubleshooting common problems and fault diagnosis
Repair Procedures:
Step-by-step instructions for all mechanical and electrical repairs
Overhaul Procedures:
Detailed instructions for complete engine and component overhauls
Removal Installation:
Procedures for removing and installing all major components
Assembly Disassembly:
Detailed breakdowns and reassembly instructions for all sub-systems
Proprietary Components:
Instructions for servicing specific Polaris-manufactured components
Depth Level:
Comprehensive (from routine maintenance to complete engine rebuilds)
Target Audience:
Professional Mechanical Technicians and knowledgeable DIY enthusiasts
Emphasis:
Special aspects of Polaris products, including proprietary components
Searchability:
Likely text-searchable if properly indexed
Output Quality:
Dependent on user's printer, but designed for clear reproduction
Binding:
Not applicable (Digital PDF)
Paper:
Not applicable (Digital PDF)
Engine Type:
2-Stroke, Parallel Twin (likely Liberty 800 Cleanfire)
Horsepower Approximate:
150+ HP (typical for this engine in this model year)
Torque Approximate:
Not explicitly stated, but high for its class
Fuel Delivery:
Fuel Injection (likely Cleanfire Electronic Fuel Injection)
Fuel Type:
Unleaded Gasoline (refer to manual for octane rating)
Ignition Type:
Digital CDI with Electronic Advance
Type:
CVT (Continuously Variable Transmission)
Clutches:
Drive clutch (e.g., P85) and Driven clutch (e.g., TEAM TSS-04)
Gear Ratios:
Variable, managed by CVT system
Drive System:
Arctic Drive System (ADS)
Gauges:
Digital display with speedometer, tachometer, fuel level, engine temp, etc.
Ignition System:
Electronic ignition with variable timing for optimized power and efficiency
Diagnostic Port:
Likely equipped with a diagnostic port for electronic diagnostics
Oil Change:
Refer to manual for specific interval based on mileage or operating hours
Spark Plug Replacement:
Refer to manual for recommended interval
Clutch Inspection:
Recommended before each season and periodically during use
Engine Oil:
Refer to manual for specific Polaris 2T oil or approved equivalent (e.g., synthetic 2-stroke oil with appropriate JASO FD rating)
Chaincase Oil:
Refer to manual for specific Polaris chaincase lubricant or approved equivalent
Coolant:
Antifreeze/coolant mixture (refer to manual for type and ratio)
Common Wear Items:
Drive belts, carbides, sliders, suspension bushings, track drivers (refer to manual for specific diagnostics)
Tune Up Components:
Fuel injectors, air filters, exhaust packings (refer to manual for serviceability)
Polaris Legacy:
Polaris is a long-standing manufacturer of snowmobiles, ATVs, and other powersports vehicles, known for innovation and performance.
Rush Platform:
The RUSH platform introduced significant advancements in rider-forward positioning and suspension design for improved handling and comfort.
Manufacturing Origin:
Polaris vehicles are typically manufactured in the United States.