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‘06 Polaris Sawtooth 2006 Owners Manual

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The Polaris Sawtooth, a 2006 model, is an entry-level to mid-range recreational All-Terrain Vehicle (ATV) designed for trail riding and general recreational use. Known for its lightweight design and nimble...
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Tipo: Atv
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SKU: 120029
‘06 Polaris Sawtooth 2006 Owners Manual
The Polaris Sawtooth, a 2006 model, is an entry-level to mid-range recreational All-Terrain Vehicle (ATV) designed for trail riding and general recreational use. Known for its lightweight design and nimble handling, this ATV offers a capable and accessible riding experience. It features a single-cylinder, 4-stroke, SOHC engine with approximately 270cc displacement, liquid cooling, and a carbureted fuel system. The transmission is an automatic Continuously Variable Transmission (CVT) with selectable 2WD and 4WD drive modes and high/low range gearing. Hydraulic disc brakes provide stopping power, and it includes essential lighting for visibility. An established American manufacturer built the Sawtooth in the United States, contributing to its reputation for engineering quality and reliability in the recreational vehicle market. This Owner's Manual provides comprehensive guidance for operating and maintaining your 2006 Sawtooth. It covers essential areas including controls and indicators, pre-ride inspections, proper operation, riding techniques, break-in procedures, and storage recommendations. The manual details basic maintenance tasks such as lubrication, air filter cleaning, spark plug inspection, chain adjustment, and battery care, along with tire pressure checks and general upkeep. It also includes troubleshooting tips for common operational issues and vital safety information. This document is designed to assist owners and technicians in ensuring the safe and efficient performance of the vehicle through routine care and basic repair procedures.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sawtooth
Year:
2006
👋 Introduction
Market Position
Positioning:
Entry-level to mid-range recreational ATV (All-Terrain Vehicle)
Competitive Analysis
Competitors:
Yamaha Wolverine, Honda FourTrax, Suzuki Eiger
Key Features
Features:
Lightweight design, Nimble handling, Suitable for trail riding and recreational use
📋 Manual Details
Coverage Areas
Coverage:
Owner's operations and basic maintenance
Page Count
Page Count:
Unknown (Electronic PDF)
Manual Type
Manual Type:
Owner's Manual
Language
Language:
English
Format
Format:
PDF (Electronic)
📖 Manual Coverage
Systems Covered
Systems:
Controls and Indicators, Pre-Ride Inspection, Operation, Riding Techniques, Break-in Procedure, Storage, Basic Maintenance, Troubleshooting, Safety Information, Specifications
Electrical System:
Basic overview of lighting, ignition, and charging system components.
Suspension System:
Basic information on pre-ride checks and maintenance of suspension components.
Procedures Included
Procedures:
Starting and stopping, Gear selection, Braking, Fueling, Lubrication points, Air filter cleaning, Spark plug inspection, Chain adjustment, Battery care, Tire pressure checks
Tire Maintenance:
Tire pressure, inspection for damage, and general care.
Battery Care:
Checking connections, electrolyte level (if applicable), and charging.
Storage Procedures:
Recommendations for long-term storage, including fuel stabilization and protection.
Technical Depth
Depth:
Basic user operation and routine owner maintenance
Diagnostic Capability:
Basic troubleshooting for common operational issues (e.g., engine won't start, poor performance).
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Readability:
Readable on Windows, Mac, and Linux operating systems.
Searchability:
Likely searchable text within the PDF, allowing for quick information retrieval.
Print Quality
Print Quality:
Printable on any standard printer
Binding Type
Binding Type:
N/A (Electronic)
Paper Type
Paper Type:
N/A (Electronic)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, SOHC
Displacement:
270cc (approximate, verify with specific sub-model)
Bore X Stroke:
Specific dimensions not provided in product info, but typical for a 270cc class engine.
Performance
Horsepower:
Estimated 17-20 HP (verify with specific sub-model)
Torque:
Not widely published, typically in the range of 15-18 lb-ft (verify with specific sub-model)
Fuel System
Fuel Delivery:
Carbureted
Cooling System
Cooling Method:
Liquid-cooled
Ignition
Ignition Type:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Drive Modes:
2WD, 4WD (selectable)
Gear Reduction:
High/Low range with reverse
📐 Dimensions
Exterior
Length:
Approx. 72 inches (1829 mm)
Width:
Approx. 44.5 inches (1130 mm)
Height:
Approx. 44 inches (1118 mm)
Weights
Dry Weight:
Approx. 500 lbs (227 kg)
Ground Clearance:
Approx. 8 inches (203 mm)
Cargo
Front Rack Capacity:
Not specified, typically light duty
Rear Rack Capacity:
Not specified, typically light duty
Fuel Capacity
Fuel Tank Capacity:
Approx. 3.2 gallons (12.1 liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to standard automotive crash testing)
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Parking Brake:
Hand-operated caliper lock or lever
Choke Control:
Manual or automatic choke for cold starts.
Passive Features
Lighting:
Headlights, Taillight/Brake light
Throttle Limiter:
Often included for younger riders or beginners
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV controls)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 100 hours or annually for light use.
Air Filter Service:
Inspect every 25 hours, clean/replace as needed.
Spark Plug Inspection:
Inspect at initial service and every 100 hours thereafter.
Transmission Fluid Check:
CVT belt and clutch inspection typically recommended at major service intervals.
Fluid Specifications
Engine Oil Type:
Polaris recommends specific SAE viscosity grades and API classifications (e.g., SAE 10W-40, API SG or higher - verify with manual).
Engine Oil Capacity:
Approx. 1.7 US quarts (1.6 liters) - verify with manual.
Coolant Type:
Ethylene glycol based antifreeze (verify specific mix ratio and type in manual).
Brake Fluid Type:
DOT 3 or DOT 4 recommended (verify with manual).
Gearcase Oil Type:
Polaris recommends specific gearcase lubricants (verify with manual).
Chain Lubrication:
Use of appropriate chain lubricant recommended for the drive chain.
Known Issues
Common Wear Items:
Brake pads, suspension bushings, drive belts (CVT), wheel bearings.
Potential Failures:
Early models sometimes had issues with the starter solenoid or ignition components. CVT belt wear is a regular maintenance item.
📚 Vehicle History
Brand Heritage
Heritage:
Polaris is a long-standing American manufacturer known for its snowmobiles and later expanding into ATVs and UTVs.
Model Evolution
Model Lineage:
The Sawtooth was part of Polaris's line of sport/recreational ATVs, positioned as a capable yet accessible option.
Key Design Elements:
Independent front suspension (IFS) and rear swingarm, contributing to a comfortable ride and good handling.
Production
Manufacturing Location:
Primarily manufactured in the United States.
Production Years:
The Sawtooth model was produced for several years in the mid-2000s, with the 2006 model being a representative example.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Polaris ATVs have generally received positive reviews for performance and utility, though specific awards for the Sawtooth model are not widely documented.
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