Polaris Sportsman-335-CA-CB Parts Manual 1999

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Tipo: Atv

Proveedor:

SKU: 141543

Etiquetas: 1999 ATV Polaris Powersports Sportsman-335-CA-CB

Variantes de producto

Descripción

The Polaris Sportsman 335, a versatile All-Terrain Vehicle (ATV) produced in 1999, is recognized for its reliable performance, comfortable ride, and adaptability for both recreational and utility purposes. Engineered with a robust steel frame and a liquid-cooled, 330cc 4-stroke engine, this model offers a capable platform for off-road enthusiasts and those requiring a dependable work companion. Its design emphasizes user comfort and ease of operation, featuring independent front and rear suspension, automatic CVT transmission with high, low, and reverse gears, and hydraulic disc brakes for confident stopping power. The Sportsman 335 represents a significant iteration in Polaris's esteemed ATV legacy, known for its pioneering contributions to the industry. This comprehensive Parts Manual serves as an essential resource for owners and technicians seeking to maintain and repair the 1999 Polaris Sportsman 335 (chassis codes CA/CB). It provides detailed component identification, exploded views, and original equipment manufacturer (OEM) part numbers for all major assemblies and individual components. The manual covers critical systems including the engine, drivetrain, suspension, steering, brakes, and electrical systems, facilitating accurate part ordering and minimizing downtime. While not a diagnostic or repair procedure guide, the schematics and illustrations within this English-language document are invaluable for visual troubleshooting and ensuring the correct parts are used for upkeep and restoration.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 335

Year:

Chassis Code:

CA/CB

Manual Type:

Parts Manual

👋 Introduction

Market Position

Vehicle Segment:

All-Terrain Vehicle (ATV)

Target Audience:

Recreational riders, utility users, and off-road enthusiasts.

Competitive Analysis

Key Competitors 1999:

Honda FourTrax, Yamaha Big Bear, Suzuki QuadRunner, Kawasaki Bayou.

Key Features

Manual Value Proposition:

Empowers owners and technicians to accurately identify and order the correct replacement parts, minimizing errors and downtime.

Vehicle Key Selling Points:

Known for its reliable performance, comfortable ride, and versatility for both work and recreation in its era.

📋 Manual Details

Coverage Areas

Primary Coverage:

Component identification, exploded views, part numbers, schematics

Key Components Covered:

Engine assemblies, drivetrain, suspension, brakes, electrical systems, body panels, chassis components

Page Count

Estimated Pages:

Varies (PDFs are digitally sized, but comprehensive coverage implies extensive detail)

Manual Type

Manual Classification:

Parts Catalog / Illustrated Parts List

Language

Primary Language:

English

Format

Delivery Method:

Download

File Format:

Compatibility

Operating Systems:

All Versions of Windows & Mac

Requirements

Software Requirement:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine assemblies, carburetor, fuel system, ignition system, lubrication system, cooling system (if applicable), exhaust system

Drivetrain Systems:

Primary reduction gear, transmission, drive shafts, differential (if applicable), clutch system, drive chain/belt

Suspension Steering Brake Systems:

Front suspension (forks, steering stem, handlebars, trees, shocks), rear suspension (swingarm, shocks, linkage), steering mechanism, braking system (rotors, calipers, master cylinder, lines, pads), wheels, tires

Electrical Systems:

Battery, charging system (magneto, stator, rectifier), starter motor, ignition coil, lighting (headlights, taillights), switches, fuses

Body Frame And Controls:

Frame, body panels, fenders, seat, handlebars, controls, cables (throttle, brake), footpegs, storage racks

Procedures Included

Parts Identification:

Identification of all original equipment manufacturer (OEM) parts with detailed illustrations and part numbers.

Assembly Disassembly Views:

Exploded views showing the relationship and location of components for assembly and disassembly reference.

Part Ordering Guidance:

Facilitates accurate part ordering by providing specific part numbers.

Technical Depth

Depth Of Coverage:

Comprehensive parts catalog with detailed illustrations and OEM part numbers for all major assemblies and individual components.

Diagnostic Support:

While not a diagnostic manual, the schematics and exploded views can aid in visual troubleshooting and identification of faulty components.

Repair Assistance:

Essential for correct part identification during repair and maintenance procedures, but does not contain step-by-step repair instructions.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable if created from digital source, allowing quick finding of part numbers and descriptions.

Print Quality

Print Readability:

High quality digital reproduction, suitable for printing individual pages or the entire document.

Binding Type

Delivery Format Binding:

Digital download (no physical binding)

Paper Type

Ideal Print Paper:

Standard printer paper (8.5x11 inches or A4) for home or shop printing.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC

Displacement:

330 cc (approximate, exact may vary slightly)

Cooling System:

Liquid-cooled

Performance

Horsepower:

Estimated 19-21 hp (at crankshaft, actual may vary)

Torque:

Not explicitly provided in product description, but typically around 18-20 lb-ft.

Fuel System

Fuel Delivery:

Carburetor

Carburetor Type:

Likely Mikuni or Keihin, specific model/size would be in manual.

Ignition System

Ignition Type:

Electronic CDI (Capacitor Discharge Ignition)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

High, Low, Reverse

Features

Final Drive:

Shaft Drive (typically with enclosed driveshaft and differential)

📐 Dimensions

Exterior

Overall Length:

Approximately 79 inches (varies slightly by source)

Overall Width:

Approximately 46 inches

Overall Height:

Approximately 47 inches

Weights

Dry Weight:

Approximately 520 lbs

Fuel Capacity:

Approximately 3.4 gallons (including reserve)

Towing Capacity:

Typically rated for 1,500 lbs

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliant with ANSI/SVIA safety standards for all-terrain vehicles.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Lighting:

Dual halogen headlights, taillight/stoplight.

Passive Features

Frame Construction:

Steel frame designed for durability and load-bearing capacity.

Ergonomics:

Comfortable seating position and accessible controls.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic ATV instrumentation: speedometer, odometer, engine hour meter, warning lights).

Driver Assistance

Driver Assistance Systems:

N/A (No electronic driver assistance systems).

Connectivity

Connectivity Features:

N/A (No built-in connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 30-50 hours or annually. Specifics in owner's manual.

Air Filter Maintenance:

Frequent inspection and cleaning/replacement, especially in dusty conditions.

Spark Plug Replacement:

Typically every 100-200 hours or annually.

Fluid Specifications

Engine Oil Type:

Polaris recommends specific ATV engine oil, typically SAE 5W-50 or similar viscosity for the 335. Check manual for exact spec.

Engine Oil Capacity:

Approximately 1.7 quarts (1.6 liters) without filter change, 1.8 quarts (1.7 liters) with filter change.

Transmission Fluid Type:

Polaris recommends their specific CVT fluid or equivalent synthetic CVT fluid. Consult manual for exact type.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Coolant Type:

Ethylene glycol-based antifreeze coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.

Known Issues

Common Wear Items:

CVT belt, tie rod ends, wheel bearings, brake pads, suspension bushings.

Potential Carburetor Issues:

Clogging due to fuel varnish, pilot jet issues affecting idle and low-speed operation.

Charging System Reliability:

Early models could sometimes experience stator or rectifier failures, though not necessarily a widespread issue for the 335 specifically.

📚 Vehicle History

Brand Heritage

Polaris Atv Legacy:

Polaris has a long history in the ATV market, being one of the pioneers in the industry.

Model Evolution

Sportsman Line Introduction:

The Sportsman line, known for its independent rear suspension and comfort, was established in the early 1990s and the 335 was a popular iteration.

Production

Production Era:

Mid to late 1990s, with the 335 being a prominent model in this period.

🏆 Awards & Recognition

Recognitions

Atv Industry Awards:

While specific awards for the '99 Sportsman 335 are not readily available, the Polaris Sportsman line consistently received praise for its ride comfort, IRS, and utility capabilities during its production years.