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Polaris SPORTSMAN 400 Part List Parts Manual Parts Manual Catalog

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 400 Model Year: 2005 Model Codes: A05MH42AB, A05MH42AG, A05MH42AH 👋 Introduction Market Position Segment: All-Terrain Vehicle (ATV), Utility Quad Target Audience: Recreational...
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Tipo: Atv
Proveedor:
SKU: 39046
Polaris SPORTSMAN 400 Part List Parts Manual Parts Manual CatalogPolaris SPORTSMAN 400 Part List Parts Manual Parts Manual CatalogPolaris SPORTSMAN 400 Part List Parts Manual Parts Manual CatalogPolaris SPORTSMAN 400 Part List Parts Manual Parts Manual Catalog
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 400
Model Year:
2005
Model Codes:
A05MH42AB, A05MH42AG, A05MH42AH
👋 Introduction
Market Position
Segment:
All-Terrain Vehicle (ATV), Utility Quad
Target Audience:
Recreational riders, Hunters, Farmers, Property owners requiring utility and off-road capability.
Competitive Analysis
Key Competitors 2005:
Honda FourTrax, Yamaha Grizzly, Kawasaki Prairie, Suzuki King Quad
Key Features
Drivetrain:
Often features Polaris's Automatic PVT (Polaris Variable Transmission) and selectable 2WD/4WD.
Suspension:
Independent Front Suspension (IFS) for improved ride comfort and handling.
Utility:
Designed for hauling, towing, and general work, typically with front and rear racks.
📋 Manual Details
Coverage Areas
Coverage Type:
Parts Catalog / Parts List
Page Count
Estimated Page Count:
Varies (Parts manuals are typically comprehensive but specific page count is not provided in product info)
Manual Type
Manual Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
File Format:
PDF
Availability
Delivery Method:
Instant Download
Shipping Cost:
No Shipping Cost
Guarantee
Money Back Guarantee:
Full Money Back Guarantee
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder, Piston, Crankshaft, Valves, Carburetor, Ignition system components, Cooling system components
Drivetrain Components:
Transmission gears, Shafts, Drive clutch, Driven clutch, Drive belt, CV joints, Axles, Differential
Suspension Components:
A-arms, Shocks, Springs, Bushings, Ball joints, Tie rods
Braking Components:
Brake calipers, Brake discs, Brake lines, Master cylinder, Brake pads
Electrical Components:
Wiring harness, Lights, Switches, Battery, Starter, Ignition coil, CDI unit
Bodywork And Chassis:
Frame components, Body panels, Racks, Seat, Handlebars, Footwells
Fuel System Components:
Fuel tank, Fuel lines, Fuel pump (if applicable), Carburetor components
Cooling System Components:
Radiator, Fan, Hoses, Thermostat
Procedures Included
Parts Identification:
Detailed diagrams and exploded views for identifying all parts.
Part Number Lookup:
Essential for ordering correct replacement parts.
Assembly Disassembly Order:
Implied through exploded diagrams for correct reassembly.
Technical Depth
Technical Depth:
Provides detailed part breakdown for repair, replacement, and maintenance. Does not typically include diagnostic procedures or repair instructions, but is crucial for those tasks.
📊 Manual Specifications
File Format
File Format Detail:
PDF
Print Quality
Print Quality:
Factory Quality
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Features
Zoom Capability:
Yes
Printability:
Yes
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single-cylinder
Displacement:
Approximately 375cc - 400cc (Specific cc for exact model variant may vary slightly, typically around 375cc for '05 400 models)
Bore X Stroke:
Specifics not provided in product data, but typical for this class.
Performance
Horsepower:
Estimated 25-30 HP (Manufacturer stated figures often vary)
Torque:
Estimated 20-25 ft-lbs (Manufacturer stated figures often vary)
Fuel System
Fuel Delivery:
Carbureted (Likely Mikuni or Keihin)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Gear Selection:
High, Low, Neutral, Reverse
Drive System:
Shaft Drive
Front Drive:
Shaft Drive with On-Demand AWD (All-Wheel Drive) / Selectable 2WD/4WD
Features
Clutch Type:
CVT (Continuously Variable Transmission) with centrifugal clutch
📐 Dimensions
Exterior
Length:
Approximately 83 inches
Width:
Approximately 46 inches
Height:
Approximately 48 inches
Wheelbase:
Approximately 50.5 inches
Weights
Dry Weight:
Approximately 600-650 lbs (Dry weight varies by configuration)
Ground Clearance:
Approximately 10.5 inches
Towing Capacity:
1500 lbs
Rack Capacity Front:
100 lbs
Rack Capacity Rear:
200 lbs
Wheels Tires
Front Tire Size:
25 x 8-12
Rear Tire Size:
25 x 10-12
Bolt Pattern:
4/110
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet relevant industry safety standards for ATVs of its era.
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Parking Brake:
Yes (typically lever-actuated on rear caliper or transmission)
Passive Features
Handlebars:
Comfort grip handlebars with integrated handguards for protection.
Footwells:
Aggressive floorboard design with heel guards for rider foot protection.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV, no infotainment system typically).
Driver Assistance
Driver Assistance Features:
N/A (Basic ATV, no electronic driver assistance features).
Connectivity
Connectivity Features:
N/A (Basic ATV, no connectivity features).
Lighting
Headlights:
Dual Halogen headlights for trail illumination.
Taillight:
Rear tail/brake light.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 50-100 operating hours or annually (Refer to specific manual for exact hours/miles).
Spark Plug Replacement:
Recommended every 100 operating hours or annually.
Air Filter Cleaning:
Frequent checks and cleaning are recommended, especially in dusty conditions (e.g., every 20-50 operating hours).
Belt Inspection:
Regular inspection for wear and tension is critical for the CVT.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic ATV Oil (Polaris branded or equivalent specification)
Engine Oil Capacity:
Approximately 1.5-2 quarts (Check dipstick for accurate level).
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Polaris Blue Coolant or equivalent 50/50 mix)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Transmission Fluid Type:
Polaris Demand Drive Fluid (Front Differential) or SAE 75W-90 Gear Oil (Rear Gearcase/Transmission)
Known Issues
Cv Boot Wear:
CV joint boots can be susceptible to tears from debris, leading to joint failure if not addressed promptly.
Charging System:
Potential for stator or voltage regulator issues over time, affecting battery charging.
Carburetor Maintenance:
Carburetors may require cleaning or adjustment periodically, especially if the vehicle sits for extended periods or if fuel quality is poor.
Cooling System Leaks:
Hose connections and radiator can develop leaks over time.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
USA
Polarishistory:
Polaris is a long-standing manufacturer of powersports vehicles, known for innovation in ATVs and snowmobiles.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, evolving from simpler models to more feature-rich and powerful machines.
2005 Updates:
Model year 2005 likely saw incremental updates in styling, ergonomics, and possibly minor drivetrain refinements over previous years.
Production
Production Years:
The Sportsman 400 model has been in production for many years, with significant updates in different iterations. The 2005 model is part of this established line.
🏆 Awards & Recognition
Recognitions
Atv Awards 2005:
Specific awards for the 2005 Sportsman 400 are not detailed in product information, but Polaris ATVs generally received positive reviews for utility and off-road capability in their class.
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