Target Audience:
DIY owners, home mechanics, professional technicians, workshops.
Features:
Comprehensive coverage, detailed illustrations, step-by-step instructions, troubleshooting support, factory-level information.
Technical Data:
Contains essential technical data, specifications, and diagrams required for accurate servicing and repair.
Value Proposition:
Enables users to save money by performing their own repairs and maintenance, provides professional-level guidance.
Covered Models:
2007 Polaris Sportsman 450, 2007 Polaris Sportsman 500 EFI, 2007 Polaris Sportsman 500 X2 EFI
Trim Levels:
Covers standard Sportsman 450, 500 EFI, and 500 X2 EFI variants.
Estimated File Size:
Can be very large, up to 4000 MB (though typically much smaller for PDF downloads).
Type:
Factory Service Manual / Repair Manual / Maintenance Manual
Format:
PDF Download (ZIP/RAR possible for unzipping)
Download Access:
Instant after payment, 3-day download window
Compatibility:
PC & MAC compatible, works on Windows 97, 2000, Me, XP, Vista, Windows 7, Windows 10 and later.
Major Systems:
Engine, Fuel System, Clutch (PVT), Transmission, Final Drive, Brakes, Electrical System, Body and Suspension, Steering, Cooling System, Drive Axles, Chassis
Specific Systems:
EFI System, Active Descent Control (ADC) Gearcase, All Wheel Drive (AWD) System, EBS (Electronic Braking System) Clutch, Starter System, Ignition System, Cooling System, Fuel Delivery System
Chassis And Suspension:
Covers front and rear suspension components, A-arms, ball joints, tie rods, steering system, and wheel alignment.
Repair And Maintenance:
Disassembly, Reassembly, Inspection, Adjustment, Troubleshooting, Repair, Replacement, Preventative Maintenance, Diagnostic Procedures
Diagnostic Procedures:
Diagnostic Codes (EFI), Troubleshooting Charts, Flow Charts, Voltage Drop Tests, Current Draw Tests, Pressure Tests, Component Resistance Tests
Troubleshooting Guides:
Extensive troubleshooting guides for all major systems, including specific flow charts and diagnostic trees.
Depth:
Comprehensive (from basic maintenance to detailed component rebuilds and diagnostics)
Specific Procedures:
Detailed rebuild procedures for engine components, gearcases, and clutches, including torque specifications for all fasteners.
Format Details:
PDF, potentially compressed in ZIP or RAR. Compatible with all PDF readers on Windows, Linux, Mac.
Printability:
Printable on any computer and printer.
Binding:
N/A (Digital download)
Paper Type:
N/A (Digital download)
Illustrations Quality:
Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, exploded views.
Exploded Views:
Includes detailed exploded views of various assemblies, aiding in part identification and reassembly.
Searchable Text:
PDF format generally allows for text searching, facilitating quick access to specific information.
Engine Type:
4-stroke EFI (Electronic Fuel Injection)
Displacement Hp Torque:
Covers 450cc and 500cc variants. Specific HP/Torque figures are detailed within the manual's specifications sections.
Engine Diagnostics:
Comprehensive engine troubleshooting section addressing common issues like starting problems, misfires, and power loss.
Fuel System Type:
Electronic Fuel Injection (EFI)
Fuel Pump Testing:
Procedures for testing fuel pump pressure and diagnosing fuel delivery issues.
Oil And Filter:
Detailed procedures for oil and filter change, oil pump priming, and oil pressure testing. Includes recommended oil type and capacity.
Engine Rebuild:
Includes procedures for cylinder head removal/installation, camshaft removal/timing, crankshaft removal/inspection, piston removal/installation, and valve clearance adjustment.
Valve Adjustment:
Detailed procedures for valve clearance inspection and adjustment. Specific clearance values provided.
Transmission Type:
Automatic (PVT - Polaris Variable Transmission) with EBS (Electronic Braking System) on some models.
Optional Transmissions:
N/A (Standard PVT for these models)
Features:
Includes detailed service and troubleshooting for the PVT drive and driven clutches, drive belt inspection/replacement, and EBS clutch service.
Drive Belt Service:
Detailed instructions for drive belt removal, inspection for wear and damage, and installation. Includes specifications for belt width and replacement intervals.
Body Panels:
Procedures for removal and installation of body panels, front/rear racks, footwells, and storage compartments.
Vehicle Weight:
Specifications for component weights and torque values are detailed throughout the manual.
Cargo Capacity:
Information on removal and installation of cargo boxes and storage compartments.
Active Safety Systems:
Active Descent Control (ADC) system coverage, including gearcase service and troubleshooting.
Passive Safety Features:
N/A (ATV focus, not traditional automotive safety features like airbags/seatbelts).
Braking System Details:
Comprehensive coverage of brake system components, operation, bleeding, pad replacement, caliper service, master cylinder removal, and troubleshooting.
Infotainment Systems:
N/A (Focus on mechanical and electrical systems, not entertainment features).
Driver Assistance Features:
Coverage of electronic systems like EFI, Active Descent Control (ADC), and potentially the instrument cluster's diagnostic modes.
Electrical Systems:
Extensive coverage of the electrical system, including battery, charging system (alternator output), ignition system, starter motor, lighting, and electronic control unit (ECU).
Diagnostic Tools:
Details on EFI diagnostic codes, troubleshooting tests for various electrical components, and instrument cluster diagnostic modes.
Maintenance Schedule:
Includes a detailed maintenance chart and schedule covering regular checks, fluid changes, and component inspections at various mileage or time intervals.
Fluid Types Capacities:
Specifies recommended fluids for engine oil, transmission, front gearcase, brake fluid, and coolant, including capacities and Polaris brand part numbers where applicable.
Brake Fluid:
Specifies DOT 3 or DOT 4 brake fluid and details bleeding procedures.
Common Wear Items:
The manual addresses common wear items such as drive belts, brake pads, ball joints, tie rods, and CV boots, providing inspection and replacement procedures.
Common Problems:
The manual's troubleshooting sections are designed to help identify and rectify common issues experienced by owners of these models.
Preventative Tasks:
Covers tasks like air filter service, spark plug inspection/replacement, battery maintenance, cooling system checks, and lubrication points.
Storage Procedures:
Provides guidance on ATV cleaning and off-season storage procedures, including battery storage.
Brand History:
Polaris has a long-standing reputation in the powersports industry, particularly with its Sportsman line of ATVs known for versatility and off-road capability.
Sportsman Line:
The Sportsman line has evolved significantly, with the 2007 models representing a mature iteration of the 450cc and 500cc platforms, featuring EFI for improved performance and efficiency.
Efi Implementation:
The 2007 models feature EFI, representing a significant technological upgrade over carbureted versions, offering better fuel economy and throttle response.
Production Period:
2007 model year.
