The 2008 Sportsman 800 Touring is a premium, high-performance All-Terrain Vehicle (ATV) engineered for recreational trail riding and utility tasks, offering enhanced comfort and capability for two occupants. It features a robust 760cc V-twin engine with Electronic Fuel Injection (EFI), On-Demand All-Wheel Drive (AWD), independent suspension, and a comfortable passenger seat with integrated handholds. Building on a reputation for innovation, this model was designed to provide a superior riding experience, differentiating itself with its powerful engine, advanced drivetrain, and dual-seating configuration, making it a strong contender in the touring ATV market.
This comprehensive workshop service manual provides detailed repair and maintenance information for the 2008 Sportsman 800 Touring ATV. It covers all essential systems, including the engine, fuel, ignition, cooling, exhaust, transmission, drivetrain, suspension, steering, brakes, and electrical systems, along with frame and bodywork. The manual includes procedures for routine maintenance, inspections, adjustments, component removal and installation, troubleshooting, and diagnostics, offering guidance from basic upkeep to complete component overhauls. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle to ensure optimal performance and longevity.
Model:
Sportsman 800 Touring
Model Code:
Not Specified (refer to manual)
Vehicle Type:
ATV (All-Terrain Vehicle)
Market Position:
The Polaris Sportsman 800 Touring 2008 was positioned as a premium, high-performance two-up (tandem) ATV designed for recreational trail riding, utility tasks, and extended excursions. It emphasized comfort and capability for both rider and passenger.
Competitive Analysis:
Competed directly with other large-displacement, feature-rich touring ATVs from brands like Can-Am (Outlander Max series), Arctic Cat (Prowler series), and Yamaha (Grizzly). Its key differentiators included Polaris's reputation for innovation, Pro-Lock hubs, and comfortable seating for two.
Key Features:
Powerful 760cc V-twin engine, On-Demand All-Wheel Drive (AWD), independent suspension, comfortable passenger seat with backrest and handholds, Lock & Ride cargo system, powerful braking, electronic fuel injection.
Manual Title:
Polaris Sportsman 800 Touring 2008 Workshop Service Manual PDF Download
Manual Type:
Workshop Service Manual / Repair Manual
Format:
PDF (Downloadable)
Coverage Areas:
Complete Repair and Service for 2008 Polaris Sportsman 800 Touring
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Drivetrain (AWD/2WD), Suspension (Front & Rear), Steering, Brakes, Electrical System (Wiring Diagrams, Components), Frame, Bodywork, Body Panels, Seat, Accessories, Troubleshooting, Diagnostics
Procedures Included:
Routine Maintenance, Inspections, Adjustments, Component Removal and Installation, Troubleshooting Guides, Diagnostic Procedures, Engine Rebuilding, Transmission Overhaul, Electrical System Repair, Suspension Tuning, Brake System Service, Chassis Repair
Technical Depth:
Comprehensive; from basic fluid changes and adjustments to complete engine and transmission rebuilds, electrical system diagnostics, and frame repairs.
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Searchability:
Typically searchable text within the PDF.
Engine Type:
Liquid-Cooled, 4-Stroke, SOHC, V-Twin
Displacement:
760 cc (46.4 cu in)
Bore X Stroke:
Not Specified (refer to manual for precise figures)
Power Output:
Approx. 50-55 HP (estimate based on similar models; actual rating in manual)
Torque Output:
Not Specified (refer to manual for precise figures)
Fuel System:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
4.25 gal (16.1 L)
Oil Type:
SAE 0W-40 Synthetic Recommended (Verify in manual)
Oil Capacity:
Not Specified (refer to manual for precise figure and filter replacement)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Engine Braking
Gear Selections:
Park, Reverse, Neutral, Low, High
Drive System:
On-Demand All-Wheel Drive (AWD) / 2WD
Features:
Durable belt drive system, automatic clutch, engine braking on deceleration.
Cvt Fluid Type:
Polaris Angle Drive Fluid (Verify in manual)
Cvt Fluid Capacity:
Not Specified (refer to manual)
Width:
47.6 in (120.9 cm)
Wheelbase:
56.5 in (143.5 cm)
Ground Clearance:
11.5 in (29.2 cm)
Dry Weight:
695 lbs (315 kg)
Gvw:
Not Specified (refer to manual for Gross Vehicle Weight)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg)
Towing Capacity:
1500 lbs (680.4 kg)
Front Tire Size:
AT26 x 8-12
Rear Tire Size:
AT26 x 10-12
Wheel Bolt Pattern:
Not Specified (typical 4x110 or 4x115 for Polaris, verify in manual)
Safety Ratings:
ATVs are not rated by NHTSA or IIHS; adherence to safety guidelines and manual recommendations is crucial.
Active Features:
On-Demand AWD, Engine Braking, Disc Brakes (Front & Rear), Thumb Throttle (controlled acceleration).
Passive Features:
Integrated roll cage (if equipped with accessory cab), handgrips for passenger, footwells, sturdy frame construction.
Safety Recommendations:
Always wear a helmet and appropriate safety gear. Read and understand the owner's manual and this service manual before operating. Operate on designated trails and terrain.
Infotainment Features:
Basic; typically no advanced infotainment system. Focus is on functionality and durability.
Driver Assistance Features:
On-Demand AWD system automatically engages front wheels when rear wheels lose traction.
Lighting:
Dual Halogen Headlights, Tail Light, Brake Light.
Instrumentation:
Digital/Analog gauge cluster including speedometer, odometer, trip meter, tachometer, fuel gauge, AWD indicator, engine hour meter.
Oil Change Interval:
Every 100 hours or 6 months, whichever comes first (verify in manual)
Air Filter Cleaning:
Every 25 hours or as needed, inspect more frequently in dusty conditions (verify in manual)
Spark Plug Inspection:
Every 100 hours or 12 months (verify in manual)
Belt Inspection:
Every 50 hours (verify in manual for proper tension and condition)
Brake Fluid Flush:
Every 2 years or as needed (verify in manual)
Engine Oil Specification:
SAE 0W-40 Synthetic Recommended (refer to manual for exact OEM specs)
Coolant Specification:
Polaris recommended coolant or a 50/50 mix of antifreeze and distilled water (verify in manual)
Brake Fluid Specification:
DOT 4 (verify in manual)
Final Drive Fluid Specification:
Polaris Angle Drive Fluid (verify in manual)
Known Issues:
Common issues for ATVs of this era can include CVT belt wear, occasional electrical gremlins (especially around connectors), cooling system leaks if not maintained, and suspension component wear. The manual will provide diagnostic procedures for these and more.
Brand Heritage:
Polaris Industries has a long history in powersports, originating with snowmobiles and expanding into ATVs, UTVs, and motorcycles. They are known for innovation and performance in the off-road vehicle market.
Model Evolution:
The Sportsman line has been a cornerstone for Polaris ATVs, evolving over decades. The 800 Touring model represented an enhancement towards comfort and passenger carrying capacity, building on the successful Sportsman platform. It was part of Polaris's strategy to cater to a broader range of rider needs, including recreational trail riding with a passenger.
Production Period:
The 800 engine and Sportsman platform were in production for several years, with the 2008 model being a specific iteration of the Touring variant.
Manufacturing Location:
Polaris vehicles are primarily manufactured in the USA.
Awards:
Specific awards for the 2008 Sportsman 800 Touring are not widely documented as a standalone model, but the Polaris Sportsman line as a whole has consistently received accolades for performance, innovation, and rider comfort throughout its history.
