Polaris Sportsman Touring 550 EPS 2010 Service Repair Manual
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The 2010 Sportsman Touring 550 EPS is a versatile All-Terrain Vehicle (ATV) designed for comfort and capability on various terrains. Building on a legacy of innovation in the ATV market,...
The 2010 Sportsman Touring 550 EPS is a versatile All-Terrain Vehicle (ATV) designed for comfort and capability on various terrains. Building on a legacy of innovation in the ATV market, this model offers a robust platform for both utility and recreation. Key features include Electronic Power Steering (EPS) for enhanced control and reduced rider fatigue, a liquid-cooled 549cc engine with Electronic Fuel Injection (EFI) for reliable performance, and an automatic CVT transmission with selectable 2WD/4WD modes. Its durable construction and thoughtful design, including a focus on rider and passenger comfort for longer excursions, make it a capable choice for demanding environments.
This comprehensive workshop repair service manual provides in-depth guidance for the 2010 Sportsman Touring 550 EPS. It covers all aspects of maintenance, diagnostics, and repair, including detailed procedures for the engine, powertrain, chassis, body, and electrical systems. The manual offers step-by-step instructions, critical specifications, wiring diagrams, and troubleshooting guides, making it an essential resource for owners performing DIY maintenance and for professional technicians. Its extensive coverage ensures that users can effectively maintain their ATV, troubleshoot issues, and perform repairs to keep it in optimal working condition.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring 550 EPS
Year:
2010
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Vin Decoder Notes:
VIN decoding specific to Polaris ATVs of this era is typically consistent, but detailed specifics are usually found within the manual itself for component identification.
👋 Introduction
Market Position
Target Audience:
Owners of the 2010 Polaris Sportsman Touring 550 EPS seeking to perform maintenance, diagnostics, and repairs themselves, as well as professional repair shops.
Competitive Analysis
Manual Source:
Professional technical manual, stated to be the same as used in local service/repair shops, often originating from factory documentation.
Key Features
Value Proposition:
Saves money on repair bills, empowers owners with knowledge, ensures proper maintenance, provides quick access to critical information.
Content Advantage:
Hundreds of pages of diagrams, detailed information, step-by-step instructions, critical specifications, troubleshooting guides, and wiring diagrams.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, maintenance, and troubleshooting for all models, engines, trims, and transmission types of the 2010 Polaris Sportsman Touring 550 EPS.
Specific Models Covered:
Polaris Sportsman Touring 550 EPS (2010)
Page Count
Estimated Pages:
Hundreds (exact count not provided, but described as extensive)
Manual Type
Type:
Workshop Repair Service Manual
Purpose:
Professional technician use, DIY repairs, diagnostics, and maintenance.
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Electronic Fuel Injection (EFI), Clutching, Final Drive, Transmission (4x4/6x6).
2WD/4WD selectable, likely with an option for turf mode or lockable differential based on EPS model.
Features
Clutching Details:
Primary and secondary clutch inspection, maintenance, and replacement procedures.
Final Drive Details:
Gearcase lubrication, seal replacement, drive shaft maintenance.
📐 Dimensions
Exterior
Length:
Specific dimensions are detailed in the manual, but touring models are generally longer for passenger comfort.
Width:
Specific dimensions are detailed in the manual.
Height:
Specific dimensions are detailed in the manual.
Weights
Dry Weight:
Approx. 710 lbs (322 kg) for the Touring 550 EPS (specific to model variation).
Payload Capacity:
Typically around 250-300 lbs for rack capacity (specifics in manual).
Towing Capacity:
Typically 1,500 lbs (680 kg) for Polaris ATVs of this class (specifics in manual).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Manual will adhere to relevant ATV safety regulations and recommended practices.
Active Features
Eps:
Electronic Power Steering (EPS) for reduced steering effort and improved handling.
Braking System:
Hydraulic disc brakes (front and rear), potentially with front and rear brake lever operation or combined system.
Lighting:
Headlights, taillight, brake light for visibility and signaling.
Passive Features
Seatbelt Notes:
ATVs do not typically utilize seatbelts; riders are expected to wear appropriate protective gear.
Rollover Protection:
No specific rollover protection structures typically installed as standard on ATVs of this era; emphasis on rider control and safe operation.
💡 Technology Features
Infotainment
Infotainment System:
ATVs of this era generally lack complex infotainment systems. Focus is on functional displays like speedometer, odometer, fuel gauge, and indicator lights.
Driver Assistance
Eps:
Electronic Power Steering (EPS) is a key technological feature, enhancing comfort and control.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or smartphone integration are typical for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or annually, whichever comes first. Specifics detailed in the manual.
Air Filter Cleaning:
Recommended every 20-40 hours of operation or as needed based on conditions. Specifics detailed in the manual.
Spark Plug Replacement:
Typically every 500-1000 hours or as recommended by the manufacturer. Specifics detailed in the manual.
Fluid Specifications
Engine Oil Type:
Polaris recommends specific ATV synthetic oil, often SAE 0W-40 or 5W-50. The manual will provide the exact specification.
Coolant Type:
Polaris recommends their proprietary Powersports Antifreeze/Coolant or a suitable ethylene glycol-based coolant with corrosion inhibitors. The manual will specify.
Brake Fluid Type:
DOT 4 brake fluid is commonly used. The manual will confirm the precise specification.
Gearcase Oil Type:
Polaris recommends specific synthetic gearcase lubricant. The manual will provide the exact part number and viscosity.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, drive belts (CVT), wheel bearings are common wear items on ATVs due to stress and terrain.
Efi Related Problems:
Potential for dirty fuel injectors or TPS (Throttle Position Sensor) issues, which the manual will detail diagnostics for.
📚 Vehicle History
Brand Heritage
Polaris Atv Legacy:
Polaris has a long-standing reputation as a pioneering manufacturer of ATVs, known for innovation and ruggedness.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for its versatility, comfort, and capability across various terrains. The 'Touring' designation indicates a focus on rider and passenger comfort for longer rides.
Production
Manufacturing Location:
Polaris ATVs are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
General Atv Reviews:
Polaris Sportsman models generally receive positive reviews for their ride quality, power, and features, often praised for their all-around capabilities.
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