Target Audience:
Polaris snowmobile owners, independent repair shops, and DIY enthusiasts seeking comprehensive service information.
Value Proposition:
Provides factory-level repair and maintenance data, enabling owners to perform tasks themselves, saving time and money compared to dealership service.
Ease Of Use:
Easy-to-read text sections and high-quality diagrams facilitate understanding and execution of procedures.
Completeness:
Complete informational book, covering all necessary aspects for servicing the specified models.
Covered Models:
2005 Polaris 600 Edge Touring, 2005 Polaris 800 Edge Touring, 2005 Polaris Trail Touring, 2005 Polaris Trail Touring Deluxe, 2005 Polaris Trail Touring Deluxe Euro, 2005 Polaris Trail Touring Euro, 2005 Polaris Wide Trak LX, 2005 Polaris Wide Trak LX Euro
Estimated Page Count:
Not explicitly stated, but factory service manuals for this era typically range from 500-800+ pages for comprehensive coverage.
Manual Type:
Service Repair Workshop Manual
File Format:
PDF Download
Powertrain:
Engine (including disassembly, assembly, tuning, diagnostics), Fuel Delivery System (carburetion, fuel pump, lines), Clutching (primary and secondary clutch inspection, service, and adjustment)
Chassis:
Body and Steering (components, adjustment, repair), Suspensions (front and rear suspension systems, shock absorbers, springs, linkages), Final Drive (chaincase, driveshaft, track assembly, sprockets)
Electrical:
Electrical System (lighting, ignition, charging system, sensors, battery), Wiring Diagrams (detailed schematics for all electrical components)
Maintenance:
Scheduled maintenance (e.g., lubrication, filter changes, spark plug replacement), Pre-ride inspections, Winterization and de-winterization procedures
Repair And Diagnostics:
Engine troubleshooting and repair, Carburetor synchronization and adjustment, Clutch calibration, Suspension alignment and repair, Electrical component testing and replacement, Final drive troubleshooting
Special Procedures:
Engine rebuild specifications, Transmission (if applicable, though snowmobiles typically have direct drive/chaincase) service, Track tension adjustment and replacement
Diagnostic Level:
Comprehensive diagnostics for all major systems, including symptom-based troubleshooting guides.
Repair Detail:
Detailed step-by-step repair instructions with accompanying diagrams, torque specifications, and special tool requirements for complete disassembly and reassembly of components.
Theoretical Knowledge:
Explanations of how systems function to aid in understanding diagnostics and repair procedures.
File Format:
PDF (Portable Document Format)
Print Quality:
High-resolution, suitable for printing. Designed with 'top quality diagrams'.
Binding Type:
Digital download; printable pages allow for user binding as desired.
Paper Type:
N/A (Digital format). User printable on standard or heavier paper stock.
Operating System Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader
Engine Options:
600cc, 800cc (specific engine designations like Liberty are likely, but not explicitly stated in the product info).
Horsepower Torque:
Specific horsepower and torque figures for the 600cc and 800cc engines are detailed within the manual, crucial for performance tuning and diagnostics.
Fuel Delivery Type:
Likely Carbureted for these model years and engine sizes. The manual will cover carburetor models, jetting, settings, and troubleshooting.
Ignition System:
CDI (Capacitor Discharge Ignition) or similar electronic ignition systems are covered for timing, troubleshooting, and component testing.
Cylinder Bore Stroke:
Specific bore and stroke measurements for both 600cc and 800cc engines are provided for rebuilds and top-end service.
Piston Ring Gap:
Correct piston ring end gap specifications for new and used pistons are included for proper engine sealing and performance.
Valve Clearance:
If the engines feature valves (less common in 2-strokes of this era, but possible for 4-strokes), clearance specifications would be present. For 2-strokes, this would relate to reed valve inspection and condition.
Clutching System:
Features Polaris P-85/P-90 or similar primary clutches and AD/AAC or similar secondary clutches. Manual details inspection, roller replacement, spring calibration, weight adjustment, and belt service.
Clutch Belt Part Number:
The manual will list the correct Polaris belt part numbers for each specific model and engine combination.
Gear Ratio:
Chaincase gear ratios for forward/reverse (if applicable) and the primary drive gear ratios will be detailed.
Chaincase Oil Type:
Manual specifies the correct type and viscosity of oil for the chaincase, critical for lubrication and drive chain longevity.
Track Dimensions:
The manual will contain information on track width, length, and lug height specifications for different models, crucial for replacement and performance adjustments.
Dry Weight:
While not always in service manuals, specific weights for key components or approximate dry weights for model variants might be referenced.
Payload Capacity:
For models like the Wide Trak LX, payload or towing capacity might be specified.
Braking System:
Details on the hydraulic disc brake system, including caliper service, pad replacement, fluid type (DOT 4 typically), and bleeding procedures.
Roll Over Protection:
While snowmobiles don't have traditional roll cages, the manual covers chassis integrity and potential structural checks.
General Safety:
The manual will include critical safety warnings regarding operation, maintenance, and the use of specialized tools and personal protective equipment (PPE).
Gauge Cluster:
Details on the functionality and troubleshooting of the instrument cluster, including speedometer, tachometer, fuel gauge, and warning lights.
Ignition System Technology:
Information on the electronic ignition system, including timing specifications and diagnostic procedures for ignition coils and pickups.
Electrical Connectors:
Detailed diagrams showing electrical connector pinouts and troubleshooting steps for intermittent electrical issues.
Oil Change Interval:
Detailed recommendations for engine oil and filter changes based on mileage or operating hours (e.g., every 100 hours or annually).
Clutch Inspection Interval:
Specific mileage or operating hour intervals for inspecting and servicing primary and secondary clutches, including belt wear checks.
Track Tension Adjustment:
Recommended intervals for checking and adjusting track tension to ensure optimal performance and prevent damage.
Engine Oil Type:
Specifies the required viscosity (e.g., 0W-40, 10W-40) and API rating for the engine oil, often synthetic or semi-synthetic for Polaris snowmobiles.
Coolant Type:
If liquid-cooled, the manual will specify the coolant type and mixture ratio (e.g., ethylene glycol-based antifreeze with distilled water).
Brake Fluid Type:
DOT 4 brake fluid is typically specified for Polaris snowmobiles.
Common Wear Items:
The manual will highlight common wear items such as drive belts, suspension bushings, idler wheels, and clutch weights.
Engine Performance Issues:
Troubleshooting guides will address common engine issues like hard starting, poor idling, or loss of power, often related to carburetors, ignition, or fuel delivery.
Track And Suspension Issues:
Addresses potential problems like track slippage, suspension component wear, or premature failure of shock absorbers.
Polarishistory:
Polaris has a long-standing history in the snowmobile industry, known for innovation and performance, particularly with their Liberty engine platforms.
Edge Platform:
The Edge chassis represented a significant evolution in Polaris snowmobile design, focusing on rider ergonomics, weight distribution, and handling. The 'Touring' variants are designed for comfort and longer-distance riding.
Wide Trak Lx Purpose:
The Wide Trak LX models are typically utility-focused, designed for work, transportation in deep snow, or hauling, often featuring wider tracks and more robust suspension.
Model Specific Awards:
While the manual itself is not awarded, the 2005 Polaris models it covers likely received positive reviews and potentially industry recognitions for their performance, comfort, and utility within their respective segments at the time of release.
Manufacturing Standards:
The manual reflects factory-level engineering and repair standards mandated by Polaris for manufacturing and servicing.
