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Polaris Xpedition-425 Parts Manual 2000

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This manual pertains to the 2000 Xpedition-425, an All-Terrain Vehicle (ATV) designed for utility and work. There is a well-established legacy in the ATV market, with the Xpedition series representing...
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Tipo: Atv
Proveedor:
SKU: 141550
Polaris Xpedition-425 Parts Manual 2000
This manual pertains to the 2000 Xpedition-425, an All-Terrain Vehicle (ATV) designed for utility and work. There is a well-established legacy in the ATV market, with the Xpedition series representing a focus on practical, robust capabilities. This particular model, with its 425cc displacement, was developed during a period of evolving ATV technology, emphasizing reliable performance for demanding tasks. Its engineering prioritizes durability and functionality, making it a capable machine for various outdoor applications. This English-language Parts Manual is an essential resource for Xpedition-425 owners and mechanics. It provides detailed exploded views and part numbers for all major vehicle systems, including the engine, drivetrain, suspension, brakes, and electrical components. The manual's primary purpose is to facilitate accurate identification and ordering of replacement parts, thereby supporting efficient maintenance and repair processes. It offers component-level detail, crucial for understanding assembly and ensuring the correct parts are sourced for any necessary work.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Xpedition-425
Year:
2000
Vehicle Type:
ATV (All-Terrain Vehicle)
👋 Introduction
Market Position
Target Audience:
Polaris Xpedition-425 owners and DIY mechanics needing to identify and order parts.
Key Features
Core Benefit:
Ensures accurate part ordering through detailed exploded views and part numbers.
Utility:
Essential reference for maintenance, repair, and part sourcing.
📋 Manual Details
Format And Delivery
Manual Type:
Parts Manual
Language:
English
Delivery Method:
Download
File Format:
PDF
Compatibility
Compatible Operating Systems:
All Versions of Windows & Mac
Requirements
Required Software:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Assembly:
Exploded views and part numbers for engine components.
Components Location:
Detailed exploded views showing component location and relationships.
Schematics:
Engine assembly schematics provided.
Part Identification:
Part numbers for all depicted components.
Electrical Components:
Includes parts for lights, battery, charging system (stator, rectifier), ignition system (coil, magneto), and starter.
Fuel System Components:
Detailed parts for carburetors (jets, screws, boots) and potentially fuel injection systems.
Cooling System Components:
Includes parts for the radiator and coolant hoses.
Suspension Components:
Keywords like 'suspension', 'struts', 'triple tree', 'forks', and 'swinger' indicate coverage of front and rear suspension parts.
Brake System Components:
Coverage of brake rotors, pads, and lines.
Body And Frame:
Includes parts for fenders, plastics, frame components, seat, and panels.
Drive Train Components:
Details on drive train parts, including potential clutch and gear components.
Wheels And Tires:
Information on wheel and tire components (e.g., 'tire', 'tires', 'wheel').
Exhaust System Components:
Coverage of muffler and exhaust pipe parts.
Handling And Steering:
Components like handlebars, steering stem ('tree', 'trees'), and triple clamps are likely covered.
Procedures Included
Parts Ordering:
Facilitates accurate ordering of correct parts.
Vehicle Repair Guidance:
Helpful for working on the vehicle.
Part Removal And Installation Guidance:
Exploded views are essential for understanding how components are assembled and removed.
Troubleshooting By Component Identification:
Facilitates troubleshooting by providing a visual and textual reference for every component.
Technical Depth
Level Of Detail:
Component-level detail with visual aids for identification and assembly.
Part Number Accuracy:
High accuracy due to direct listing of OEM part numbers.
Diagnostic Support:
While not a diagnostic manual, it aids in identifying malfunctioning parts based on visual inspection and component knowledge.
📊 Manual Specifications
File Characteristics
File Type:
Digital (PDF Download)
Print Quality:
N/A (Digital Format)
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a liquid-cooled, 4-stroke engine (common for Polaris ATVs of this era, specific details not provided in product info but inferred from general knowledge).
Displacement
Engine Displacement:
425cc (indicated by model name)
Fuel System
Fuel Delivery:
Potential for Carbureted or Fuel Injection (EFI) based on keyword 'efi'. Manual will specify.
Performance
Horsepower:
Specific horsepower figures are not provided but can be referenced in associated service manuals or by identifying engine components.
Torque:
Specific torque figures are not provided but can be referenced in associated service manuals or by identifying engine components; 'tork' is listed as a keyword.
Components
Carburetor Components:
Keywords like 'carburetor', 'carb', 'main jet', 'pilot jet', 'mixture screw', and 'slow jet' indicate detailed parts for the carburetor system.
Fuel Injection Components:
Keyword 'efi' suggests coverage of fuel injection components if applicable to this specific model variant.
Valve Train:
Keywords like 'camshaft', 'cams', 'valves', and 'valve clearance' indicate comprehensive coverage of the valve train.
Piston And Cylinder:
Keywords like 'piston', 'cylinder', 'bore', and 'oversized' indicate coverage of piston and cylinder components.
Crankshaft And Conrod:
Keywords like 'crankshaft', 'conrod', and 'connecting rod' indicate coverage of these critical engine components.
Primary Reduction Gear:
Specific mention of 'primary reduction gear' indicates detailed parts coverage for this transmission element.
Clutch Components:
Keywords like 'clutch' and 'clutch rotor' indicate coverage of clutch system parts.
Fuel Pump:
Explicit mention of 'fuel pump' points to its inclusion in the parts listing.
Spark Plug:
The keyword 'plug' likely refers to spark plugs, a critical engine component.
Air Filter:
The keyword 'air' in context with engine components suggests coverage of the air intake system and filter.
🔧 Transmission
Drive System
Transmission Type:
Likely a Continuously Variable Transmission (CVT) with automatic clutch, common for Polaris ATVs.
Drive Train:
Information on drive train components will be present.
📐 Dimensions
Weights
Dry Weight:
Specific weight data is not available in the product description but will be detailed within the manual.
Payload Capacity:
Specific payload capacity data is not available in the product description but will be detailed within the manual.
Exterior
Length:
Specific length is not in the product description but can be found in the manual.
Width:
Specific width is not in the product description but can be found in the manual; 'width' is a keyword.
Height:
Specific height is not in the product description but can be found in the manual.
🛡️ Safety Features
Passive Features
Rollover Protection:
Not typically a feature of ATVs of this era, manual focuses on component integrity for safe operation.
💡 Technology Features
Infotainment
Instrumentation:
Part numbers for dashboard components, lights, and switches will be available.
Electrical System
Charging System:
Components such as the rectifier and stator are mentioned, indicating coverage of the charging system.
Ignition System:
Keywords like 'ignition', 'magneto', and 'coil' suggest parts related to the ignition system are covered.
Starting System
Starter Motor:
Specific part numbers for the starter motor and related components will be included.
🔧 Maintenance
Service Intervals
Fluid Checks And Changes:
The manual will implicitly support maintenance by detailing components, enabling checks and part replacements for scheduled services.
Fluid Specifications
Engine Oil:
Information on correct engine oil type and viscosity ('which engine oil') will be crucial and likely detailed in a comprehensive service manual, though this is a parts manual, it aids in identifying the correct oil filter.
Coolant:
Details for coolant type ('coolant replace', 'coolant change') and capacity will be inferred through radiator and hose component identification.
Brake Fluid:
Part numbers for brake components (rotors, pads, lines) will be available, supporting brake fluid service.
Transmission Fluid:
Identification of transmission components will aid in determining the correct transmission fluid type if applicable, though this is a parts manual.
Gear Oil:
While not explicitly listed, the inclusion of transmission and drive train components implies the need for relevant gear oils, and the manual would aid in identifying the correct parts for these systems.
Hydraulic Fluid:
Keyword 'hydraulic' suggests coverage of any hydraulic systems, such as those for braking or potentially power steering if equipped, and thus the related fluids.
Known Issues
Common Wear Items:
The manual's exploded views are invaluable for identifying and replacing common wear items like brake pads, filters, and suspension components.
Part Availability:
Crucial for owners seeking to maintain or repair their 2000 model year ATV, ensuring access to correct replacement parts.
Troubleshooting Support
Part Identification For Repair:
Directly aids in troubleshooting by clearly identifying each part and its function within assemblies.
📚 Vehicle History
Brand Heritage
Polarish Atv Legacy:
Polaris has a long-standing history in the ATV market, known for performance and utility.
Model Evolution
Xpedition Series:
The Xpedition line was Polaris's foray into utility-focused ATVs, often featuring more robust capabilities and cargo capacity.
Utility Focus:
The Xpedition series was designed for practical work and hauling, distinguishing it from sport-focused ATVs.
Production
Model Year Context:
The 2000 model year places this ATV in the early generation of utility ATVs with developing technology.
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