🏷️ Basic Information

Make:

SAME

Model:

Explorer 3

Engine Variant:

85, 100

Product Code:

Not specified in product information

👋 Introduction

Market Position:

A comprehensive service resource for owners and technicians of SAME Explorer 3 85 and 100 tractors, designed to facilitate efficient and accurate repairs and maintenance.

Target Audience:

Farm owners, tractor technicians, agricultural mechanics, and DIY enthusiasts who perform their own maintenance and repairs.

Competitive Analysis:

Offers a detailed, system-wide approach to maintenance and repair, distinguishing itself with extensive page count and in-depth coverage of electronic diagnostics and intricate systems like the front PTO and lift mechanisms, which are crucial for agricultural operations. The digital format ensures immediate accessibility and portability for field or workshop use.

Key Features:

Covers all major tractor systems, includes clear and easy-to-follow diagrams, provides full digital access for convenience, offers 715 pages of in-depth information, and is presented in English for broad usability.

Digital Copy Convenience:

Accessible on computers and mobile devices, allowing for instant reference in the field or workshop.

📋 Manual Details

Coverage:

Engine, transmission, hydraulics, electrical systems, axles, bodywork, cab, front PTO, lift systems, wheels, tires, heating, air conditioning, lights, accessories.

Calibrations And Electronic Diagnosis:

Instructions on using diagnostic tools to interface with tractor electronic control units (ECUs), read fault codes, perform system calibrations, and troubleshoot electronic malfunctions.

Page Count:

715

Manual Type:

Service Workshop Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered:

Engine (disassembly, assembly, overhaul), Transmission (repair, adjustment), Hydraulic System (troubleshooting, component repair, fluid specifications), Electrical System (diagnostics, component testing, wiring schematics), Axles (front and rear), Bodywork and Cab (panel repair, interior trim), Front Power Take-Off (PTO) system, Lift Systems (3-point hitch, hydraulic cylinders), Wheels and Tires (mounting, balancing), Heating and Air Conditioning (HVAC system diagnostics and repair), Lighting and Accessories.

Cab And Roof Wiring:

Detailed schematics for internal cab lighting, accessory power outlets, switchgear, and wiring related to comfort features.

Heating And Air Conditioning Wiring:

Specific wiring diagrams for blower motors, climate control panels, refrigerant pressure switches, and diagnostic connectors related to the HVAC system.

Engine And Electrical Systems Wiring:

Comprehensive diagrams covering engine control units (ECU), sensors, injectors, starter motor, alternator, battery system, and lighting circuits.

Bodywork And Cab:

Covers maintenance and repair of exterior panels, doors, windows, interior trim, seat adjustments, and pedal assemblies.

Procedures Included:

Routine maintenance, scheduled servicing, troubleshooting diagnostic procedures, component removal and installation, complete system overhauls, calibration of electronic systems, diagnostic tool usage, repair and reassembly of all major components, wiring harness inspection and repair, fluid level checks and changes.

Engine Overhaul:

Step-by-step procedures for complete engine disassembly, inspection of components (pistons, rings, bearings, cylinder heads, crankshaft), valve seat reconditioning, and engine reassembly with torque specifications.

Transmission Repair:

Detailed instructions for gearbox disassembly, synchronizer repair, gear replacement, clutch pack servicing (if applicable), and final drive assembly.

Hydraulic System Repair:

Troubleshooting hydraulic faults, seal replacement for pumps and cylinders, valve body inspection and repair, and hydraulic oil system flushing.

Front Pto Installation And Repair:

Specific instructions for the front Power Take-Off unit, including engagement mechanisms, gearing, and maintenance procedures.

Lift Systems Repair:

Detailed procedures for the 3-point hitch system, hydraulic lift cylinders, control valves, and draft/position control mechanisms.

Electrical Diagnostics:

Procedures for testing circuits, diagnosing sensor failures, troubleshooting starter and charging system issues, and repairing lighting faults.

Bodywork Repair:

Instructions on panel alignment, rust repair, minor bodywork, and component replacement for body panels and cab trim.

Wheel And Tire Maintenance:

Procedures for tire pressure checks, wheel mounting and dismounting, lug nut torque specifications, and basic wheel bearing maintenance.

Technical Depth:

Comprehensive. Covers basic maintenance to complex engine and transmission rebuilds, detailed electrical diagnostics with wiring diagrams, hydraulic system troubleshooting, and component-level repair instructions.

Diagnostic Capabilities:

Advanced diagnostic procedures for engine, transmission, and hydraulic control systems, including live data monitoring and actuator testing via diagnostic tools.

Component Replacement:

Detailed instructions for replacing individual components such as starter motors, alternators, fuel injectors, water pumps, and various hydraulic seals and valves.

Troubleshooting Guides:

Structured troubleshooting guides for common and uncommon faults, often presented in a flow-chart format to systematically identify the root cause of a problem.

Schematic Level Detail:

Provides detailed wiring schematics, hydraulic circuit diagrams, and mechanical component drawings that enable precise identification and repair.

📊 Manual Specifications

File Format:

PDF

Searchable Text:

PDF format typically allows for searchable text, greatly enhancing the ability to quickly find specific information.

Print Quality:

Digital Copy - High Resolution for clarity of diagrams and text.

Binding Type:

Not applicable (Digital Download)

Paper Type:

Not applicable (Digital Download)

⚙️ Engine Specifications

Engine Type:

Likely Deutz or SAME-branded diesel engines (specific engine models not provided in product info, but typical for these horsepower ranges are 3-4 cylinder turbocharged diesel).

Engine Make:

Likely SAME or Deutz.

Cylinder Count:

Likely 3 or 4 cylinders based on horsepower ratings.

Horsepower Range:

85 HP to 100 HP (approximate, actual may vary based on specific engine tune and model variant)

Torque Output:

Specific torque figures not provided, but typical for this range is 300-400 Nm.

Fuel System Type:

Common Rail Direct Injection (CRDI) or electronically controlled rotary injection pump, depending on the specific engine variant and year of manufacture.

🔧 Transmission

Transmission Type:

Likely a synchronized mechanical gearbox with multiple speed ranges and a hydraulic power shuttle (Powershuttle) or creeper gears. Specific configurations vary by model variant.

Optional Features:

Possible options include a high-low range splitter or a more advanced transmission with electronic shifting capabilities for specific model years.

Transmission Features:

Synchromesh engagement for smooth gear changes, power take-off (PTO) engagement, differential lock, and potentially independent PTO speeds.

📐 Dimensions

Overall Length:

Specific dimensions not provided in product information. Typical for this class of tractor range from 4-5 meters.

Overall Width:

Specific dimensions not provided in product information. Typically around 2-2.5 meters.

Wheelbase:

Not specified in product information. Typically in the range of 2.2 - 2.5 meters.

Operating Weight:

Approx. 3,500 - 4,500 kg, depending on configuration and options.

Max Gross Vehicle Weight:

Not specified, but typically around 6,000 - 7,000 kg for this class of tractor.

🛡️ Safety Features

Safety Standards:

Designed to meet relevant agricultural machinery safety standards for operator protection and machine stability.

Active Safety Features:

Parking brake, hydraulic-assisted braking, power steering, differential lock for traction control.

Passive Safety Features:

Roll-Over Protective Structure (ROPS), operator seat with safety belt, accessible emergency stop controls, non-slip steps and platforms.

💡 Technology Features

Infotainment System:

Basic analog and digital gauges for engine monitoring, hours, speed, and fuel level. May include a basic radio or auxiliary input for audio.

Driver Assistance Features:

Features primarily focus on operational control rather than advanced driver assistance. Includes power steering, potentially cruise control on some variants, and PTO engagement controls.

Connectivity Features:

Limited to basic electrical systems. Wiring diagrams will detail connectivity for lights, accessories, and potentially PTO or hitch controls.

🔧 Maintenance

Engine Oil Change Interval:

Typically every 250-500 hours of operation or annually, whichever comes first. Specific interval depends on operating conditions and engine type.

Transmission Fluid Change Interval:

Recommended every 1000-1200 hours or bi-annually. Includes hydraulic system fluids.

Air Filter Replacement Interval:

Recommended to be checked regularly and replaced as needed, typically every 250-500 operating hours or sooner if operating in dusty conditions.

Fuel Filter Replacement Interval:

Recommended to be replaced every 500-1000 operating hours, or annually. The manual will specify the exact part number and procedure.

Engine Oil Type:

API CI-4 or CH-4 ACEA E7 rated, SAE 15W-40 diesel engine oil is common. Consult manual for specific viscosity based on ambient temperature.

Hydraulic Fluid Type:

UTTO (Universal Tractor Transmission Oil) or NH-410B specification, typically SAE 10W-30 or 15W-30. Check manual for specific OEM recommendation.

Transmission Fluid Capacity:

Capacity varies, but typically around 30-40 liters for the combined transmission and hydraulic reservoir. Exact capacity specified in manual.

Engine Oil Capacity:

Capacity varies by engine variant, typically 9-12 liters. Specific capacity stated in manual.

Common Issues:

Potential issues can include wear on clutch components, hydraulic system leaks or pressure loss, electrical connector corrosion, and exhaust gas recirculation (EGR) system issues on later models. The manual will address diagnosis and repair for these.

📚 Vehicle History

Brand Heritage:

SAME (Società Accomandita per Azioni Elettromekanica) is an Italian manufacturer of tractors and agricultural machinery, known for its robust and versatile equipment since its founding in 1927.

Manufacturing Origin:

Italy.

Model Evolution:

The Explorer series represents a range of utility tractors that have evolved over time to incorporate modern technologies, improved ergonomics, and more efficient engines. The '3' designation often indicates a specific generation or platform within the SAME tractor lineup.

Production Years:

Specific production years for the Explorer 3 series are not provided, but typically these models would have been produced in the late 1990s through the 2000s, with potential overlap into early 2010s depending on market.